1999 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1999 Chevrolet Cavalier

  • 1999 Chevrolet Cavalier 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1999 Chevrolet Cavalier 2.4 L4 GAS, CID:146, Fuel Injection, Aspiration:146, Engine VIN:, Desg:T
  • 1999 Chevrolet Cavalier 2.2 L4 BI-FUEL, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4

BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> General Motors -> Component Replacement -> Master Cylinder
Vehicle: 1999 Chevrolet Cavalier 2.4 L4 GAS

Master Cylinder

  • On Vibe models, remove air filer hose clamp and hose from throttle body.
  • On all models, disconnect fluid level sensor retainer and electrical connector.
  • Drain master cylinder reservoir brake fluid into suita...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Cavalier cars and light trucks from 1990+.

Power Brake Units -> Description -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Toyota/GM Single Diaphragm Type
Vehicle: 1999 Chevrolet Cavalier 2.4 L4 GAS

AC-Delco Tandem Diaphragm Type

This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .

In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off from one side of each diaphragm. The air is ...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> General Motors -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 1999 Chevrolet Cavalier 2.4 L4 GAS

Front & Rear Split System

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.

If the rear (secondary) brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.

If the front (primary) brake system fails, initial brake pedal mo...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Cavalier cars and light trucks from 1990+.

Anti-lock Brakes -> Delphi (Delco-Moraine) Type VI -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Alero, Cutlass, Grand Am & Malibu -> Cavalier & Sunfire -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Connector Views -> Electromagnetic Interference Test -> Ignition Cycle Default -> Intermittents & Poor Connections -> Intrigue, Lumina, & Monte Carlo -> Metro -> Scan Tool -> Wiring Diagrams
Vehicle: 1999 Chevrolet Cavalier 2.2 L4 GAS

Accessing Diagnostic Trouble Codes

Diagnostic Trouble Codes (DTCs) may be read using a suitably programed scan tool. There are no provisions for flash code diagnostics.

  • Before beginning service, perform the following preliminary inspection:
    • Check master cylinder for proper brake fluid level.
    • Inspect hydraulic modulator for any leaks or wiring damage.
    • Inspect brakes at all four wheels to ensure no drag exists and that brakes are operating normally.
    • Check wheel bearings for any excessive wear or damage.
    • Inspect wheel speed sensors for correct air gap, solid sensor attachment, damaged...

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CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting -> Brake Roughness
Vehicle: 1999 Chevrolet Cavalier 2.2 L4 GAS

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than ...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake Pad Service
Vehicle: 1999 Chevrolet Cavalier 2.2 L4 BI-FUEL

  • Remove caliper as outlined under "Caliper Service."
  • Remove brake pads ...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

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