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Chevrolet Silverado 3500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Silverado 3500 HD car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Silverado 3500 HD automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Silverado 3500 HD cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2007 Chevrolet Silverado 3500 HD LTZ 6.6 V8 DIESEL
Removal
- Siphon 2/3 of the brake fluid from master cylinder.
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Compress caliper pistons until they bottom in bores using suitable clamp, Fig. .
- Disconnect brake hose at caliper by removing inlet fitting bolt.
- Remove mounting bolts and caliper.
Inspection
Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears are...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Silverado 3500 HD cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2009 Chevrolet Silverado 3500 HD LT 6.0 V8 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel drive s...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2009 Chevrolet Silverado 3500 HD LTZ 6.6 V8 DIESEL
Refer to ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Silverado 3500 HD cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Chevrolet Silverado 3500 HD WT 6.0 V8 GAS
- Disconnect battery ground cable.
- Disconnect positive crankcase ventilation hose from air cleaner outlet resonator.
- Loosen air cleaner outlet resonator clamps at mass air flow intake air temperature sensor and at throttle body.
- Remove air cleaner outlet resonator.
- Remove drive belt using suitable tools.
- Remove engine wiring harness clip from air conditioning compressor and condenser hose bracket.
- Remove air conditioning compressor and condenser hose bracket bolt.
- Remove heate...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2007 Chevrolet Silverado 3500 HD LTZ 6.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 2009 Chevrolet Silverado 3500 HD WT 6.6 V8 DIESEL
A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.
Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Silverado 3500 HD cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Chevrolet Silverado 3500 HD LT 6.6 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Remove air cleaner outlet duct.
- Remove air cleaner housing.
- Reposition hose clamp from engine.
- Remove radiator outlet hose from engine.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet Silverado 3500 HD WT 6.6 V8 DIESEL
- Rotate tensioner to release belt tension using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley, then remove belt.
- Route be...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Component location diagrams for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from 1990+.
 Forward Lamp Harness Diagram for 2007 Chevrolet Silverado 3500 HD WT 6.6 V8 DIESELComponents on diagram: |
 Transfer Case Components Diagram for 2008 Chevrolet Silverado 3500 HD LTZ 6.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Silverado 3500 HD AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S.
 2008 Chevrolet Silverado 3500 HD LT 6.0 V8 GAS Wiring DiagramComponents on diagram: |
 2008 Chevrolet Silverado 3500 HD WT 6.6 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Silverado 3500 HD AUTOMOBILES
OEM TSB listings for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from 1985+.
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Document: TECHNICAL ASSISTANCE CENTER (TAC) COVERAGE AVAILABLE FOR CURRENT AND LAST NINE MODEL YEAR VEHICLES - REVISED Vehicle: 2007 Chevrolet Silverado 3500 HD LTZ 6.6 V8 DIESEL Auto Systems: |
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Document: INFORMATION ON HEATED ELECTROMATIC OUTSIDE REARVIEW MIRROR PERFORMANCE Vehicle: 2009 Chevrolet Silverado 3500 HD WT 6.6 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Silverado 3500 HD AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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