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Chevrolet Silverado 3500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Silverado 3500 HD car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Silverado 3500 HD automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Silverado 3500 HD cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2007 Chevrolet Silverado 3500 HD LTZ 6.6 V8 DIESEL
Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.
If the power unit fails, the brak...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Silverado 3500 HD cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One-Piece Driveshaft -> Rear -> Two-Piece Driveshaft
Vehicle: 2007 Chevrolet Silverado 3500 HD LT 6.6 V8 DIESEL
Front
Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include propeller shafts, wheel drive shafts, pinion flanges and output shafts.
Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.
- Raise and support vehicle.
- Remove transfer case shield, if equipped.
- If equipped with double clamp style boot, remove clamp at transfer case by prying up expos...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2007 Chevrolet Silverado 3500 HD LT 6.6 V8 DIESEL
When the TPMS detects a significant loss of tire pressure, the CHECK TIRE PRESSURE message is displayed on the DI...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Silverado 3500 HD cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2008 Chevrolet Silverado 3500 HD LTZ 6.6 V8 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove right front wheel and tire.
- Remove right side front wheelhouse liner screws, retainers, then liner.Disconnect any electrical harnesses/connectors and attached parts from right side front wheelhouse liner as required.
- Working through wheelhouse, remove starter solenoid cable nut from starter.
- Remove starter solenoid cable from starter.
- Remove engine wiring harness lead nut
- Remove engine wiring harness lead from starter motor.
- Lower vehicle.
- Disconnect positive battery cable from glow plug control module.
- Disconnect engine...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2007 Chevrolet Silverado 3500 HD WT 6.6 V8 DIESEL
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2007 Chevrolet Silverado 3500 HD LTZ 6.6 V8 DIESEL
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Silverado 3500 HD cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2007 Chevrolet Silverado 3500 HD LTZ 6.0 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Remove air intake tube.
- Remove heater and surge tank hose from mounting clip.
- Release clamp on heater inlet hose at heater core.
- Remove hose from heater core.
- Release clamp on heater inlet hose at water pump.
- Remove hose from water pump.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Chevrolet Silverado 3500 HD WT 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Silverado 3500 HD AUTOMOBILES
Component location diagrams for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from 1990+.
 Passenger Compartment Components Diagram for 2008 Chevrolet Silverado 3500 HD LT 6.0 V8 GASComponents on diagram: |
 Door Diagram for 2008 Chevrolet Silverado 3500 HD WT 6.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Silverado 3500 HD AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S.
 2008 Chevrolet Silverado 3500 HD LT 6.0 V8 GAS Wiring DiagramComponents on diagram: |
 2008 Chevrolet Silverado 3500 HD WT 6.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Silverado 3500 HD AUTOMOBILES
OEM TSB listings for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from 1985+.
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Document: CHEMICAL DAMAGE TO EXTERIOR POLYCARBONATE HEADLAMP LENSES - REVISED Vehicle: 2008 Chevrolet Silverado 3500 HD LT 6.0 V8 GAS Auto Systems: |
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Document: INFORMATION ON DIFFICULT TO INSTALL FIXED RADIO ANTENNA MAST - REVISED Vehicle: 2008 Chevrolet Silverado 3500 HD LTZ 6.6 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Silverado 3500 HD AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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