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2009 Chevrolet Silverado 3500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Chevrolet Silverado 3500 HD AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One-Piece Driveshaft -> Rear -> Two-Piece Driveshaft
Vehicle: 2009 Chevrolet Silverado 3500 HD LT 6.0 V8 GAS
Front
Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include propeller shafts, wheel drive shafts, pinion flanges and output shafts.
Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.
- Raise and support vehicle.
- Remove transfer case shield, if equipped.
- If equipped with double clamp style boot, remove clamp at transfer case by prying up expos...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Chevrolet Silverado 3500 HD AUTOMOBILES
Description
Vehicle: 2009 Chevrolet Silverado 3500 HD WT 6.0 V8 GAS
The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system consists of the BCM (Body Control Module), DIC, instrument cluster, RCDLR (Remote Control Door Lock Receiver), RF (Radio Frequency transmitting tire pressure sensor in each wheel and serial data circuit. Each tire pressure sensor has an internal power supply with a service life of 10 years.
When the vehicle is...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Chevrolet Silverado 3500 HD AUTOMOBILES
Alternator, Replace
Vehicle: 2009 Chevrolet Silverado 3500 HD WT 6.6 V8 DIESEL
- Disconnect battery ground cable.
- Remove drive belt.
- Reposition engine wiring harness boot in order to access terminal stud.
- Remove engine wiring harness nut.
- Remove engine wiring harness terminal from alternator.
- Reposition engine wiring harness out of way.
- ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Chevrolet Silverado 3500 HD AUTOMOBILES
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2009 Chevrolet Silverado 3500 HD WT 6.0 V8 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Chevrolet Silverado 3500 HD AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Chevrolet Silverado 3500 HD LT 6.0 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at heater inlet pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Chevrolet Silverado 3500 HD AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet Silverado 3500 HD WT 6.6 V8 DIESEL
- Rotate tensioner to release belt tension using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley, then remove belt.
- Route be...
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TECHNICAL SERVICE BULLETINS FOR 2009 Chevrolet Silverado 3500 HD AUTOMOBILES
OEM TSB listings for most 2009 Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. from 1985+.
Document: BluetoothA® Option Availability Vehicle: 2009 Chevrolet Silverado 3500 HD WT 6.0 V8 GAS Auto Systems: |
Document: Information on Driveline Clunk Noise When Shifting Between PARK and DRIVE, PARK and REVERSE or DRIVE and REVERSE Vehicle: 2009 Chevrolet Silverado 3500 HD WT 6.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Chevrolet Silverado 3500 HD AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Chevrolet Silverado 3500 HD cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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