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Chevrolet Malibu CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Malibu car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Malibu automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Refrigerant Recovery
Vehicle: 2004 Chevrolet Malibu Maxx 3.5 V6 GAS
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Rear Disc Brake -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2005 Chevrolet Malibu Maxx LS 3.5 V6 GAS
Manual
Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.
- Remove vacuum reserve by pumping brakes several times with engine off.
- Fill master cylinder reservoir with clean brake fluid. Do not let reservoir fall below half full during bleeding procedure.
- If required, bleed master cylinder as follows:
- Loosen master cylinder forward brake line connection until fluid flows from reservoir, then tighten brake line.
- Have assistant t...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Component Locations -> Aveo, GTO, G6, LaCrosse, Lucerne, Solstice, Vibe & 2004-06 Malibu & Malibu Maxx
Vehicle: 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS
On Aveo, GTO, G6, LaCrosse, Lucerne, Solstic...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Malibu cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
- Raise and suitably support vehicle.
- Remove wheel and tire.
- Remove stabilizer shaft link.
- Remove front wheel drive shaft nut. Insert a drift or a flat-bladed tool into caliper and rotor to prevent rotor from turning.
- Disconnect outer tie rod assembly from steering knuckle.
- Separate ball joint from steering knuckle. Caution: Do not attempt to move vehicle with drive axle(s) removed from wheel bearing. Wheel(s) could fall off, dropping vehicle to ground and causing personal injury or damage to vehicle.
- Separate front wheel drive axle from front wheel drive shaft bearing using a su...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2008 Chevrolet Malibu LTZ 3.6 V6 GAS
The Low Tire Pressure warning lamp and/or the DIC (Driver Information Center) Low Tire Pressure message can be cl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Chevrolet Malibu Maxx LTZ 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Remove engine mount strut from front of engine and radiator support.
- Rotate drive belt tensioner using suitable removal tool, then remove serpent...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Low Washer Fluid Indicator ->
Vehicle: 2007 Chevrolet Malibu LT 3.5 V6 GAS
The windshield washer solvent tank has a switch that closes when the wash...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 Chevrolet Malibu Maxx LTZ 3.5 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater pipe assembly using hose clamp pliers J 38185 or equivalent.
- Remove hose from heater pipe assembly.
- Disconnect heater inlet hose from underhood junction box retainer clip.
- Reposition heater hose inlet clamp at water pump using hose clamp pliers J 38185 or equivalent.
- Remove heater inlet hose from water pump...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2010 Chevrolet Malibu LT 2.4 L4 FLEX
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Malibu AUTOMOBILES
Component location diagrams for most Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
 Seat Diagram for 2007 Chevrolet Malibu Maxx SS 3.9 V6 GASComponents on diagram: |
 Instrument Panel Diagram for 2007 Chevrolet Malibu LT 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Malibu AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Malibu cars and light trucks sold in the U.S.
 1998 Chevrolet Malibu 3.1 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Chevrolet Malibu 3.1 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Malibu AUTOMOBILES
OEM TSB listings for most Chevrolet Malibu cars and light trucks sold in the U.S. from 1985+.
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Document: ADDITIONAL MATERIAL AND SOURCE FOR METAL PANEL BONDING ADHESIVES Vehicle: 2000 Chevrolet Malibu 3.1 V6 GAS Auto Systems: |
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Document: INFORMATION FOR DEALERS ON HOW TO SUBMIT A FIELD PRODUCT REPORT - REVISED Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Malibu AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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