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Chevrolet Malibu CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Malibu car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Malibu automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+
Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2004 Chevrolet Malibu 2.2 L4 GAS
Passenger Cars
Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:
- Ensure all disconnected SRS electrical connectors are securely connected and routed.
- Install all removed fuses in proper locations.
- From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
- On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
- On Prizm models, warning lamp should light for six seconds,...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Precautions
Vehicle: 2004 Chevrolet Malibu LT 3.5 V6 GAS
- Keep grease and other foreign material off brake linings, caliper, surfaces of disc and external surfaces of hub.
- Avoid deforming disc, and nicking or scratching brake linings.
- Worn or damaged rubber piston seals should be replaced.
- During removal and installation of a wheel assembly, ensure not to interfere with or damage caliper splash shield, or bleeder screw.
- Front wheel bearing pre...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> G6 & 2004-06 Malibu & Malibu Maxx
Vehicle: 2006 Chevrolet Malibu SS 3.9 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Relieve fuel pressure as outlined under "Fuel System Pressure Relief."
- Drain ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Malibu cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2003 Chevrolet Malibu 3.1 V6 GAS
- Raise and suitably support vehicle.
- Remove wheel and tire.
- Remove stabilizer shaft link.
- Remove front wheel drive shaft nut. Insert a drift or a flat-bladed tool into caliper and rotor to prevent rotor from turning.
- Disconnect outer tie rod assembly from steering knuckle.
- Separate ball joint from steering knuckle. Caution: Do not attempt to move vehicle with drive axle(s) removed from wheel bearing. Wheel(s) could fall off, dropping vehicle to ground and causing personal injury or damage to vehicle.
- Separate front wheel drive axle from front wheel drive shaft bearing using a su...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2009 Chevrolet Malibu LTZ 3.6 V6 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2009 Chevrolet Malibu LS 2.4 L4 GAS
- Disconnect battery ground cable from battery.
- Remove accessory drive belt.
- Remove alternator electrical connections.
- Remove alternator mounting bolts.
- Remove al...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2006 Chevrolet Malibu Maxx SS 3.9 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 Chevrolet Malibu Maxx LTZ 3.5 V6 GAS
Lower
- Raise and support vehicle.
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from engine using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from engine and from vehicle.
- Reverse procedure to install.
...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 Chevrolet Malibu Classic LS 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Remove engine mount snubber bracket.
- Rotate tensioner counterclockwise using suitable tool to relieve tension from driv...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Malibu AUTOMOBILES
Component location diagrams for most Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
 Inside Of Left C Pillar Diagram for 2004 Chevrolet Malibu Maxx 3.5 V6 GASComponents on diagram: |
 Engine Compartment Components Diagram for 2008 Chevrolet Malibu LT 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Malibu AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Malibu cars and light trucks sold in the U.S.
 2000 Chevrolet Malibu 3.1 V6 GAS Wiring DiagramComponents on diagram: |
 2000 Chevrolet Malibu 3.1 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Malibu AUTOMOBILES
OEM TSB listings for most Chevrolet Malibu cars and light trucks sold in the U.S. from 1985+.
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Document: NO REVERSE, SECOND GEAR OR FOURTH GEAR - 4L60/65-E - REVISED Vehicle: 2005 Chevrolet Malibu LS 3.5 V6 GAS Symptoms: |
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Document: EXTERIOR LAMP CONDENSATION AND REPLACEMENT GUIDELINES Vehicle: 1998 Chevrolet Malibu 3.1 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Malibu AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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