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Chevrolet Malibu CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Malibu car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Malibu automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+
Component Replacement & Adjustment -> Achieva, Alero, Cutlass, Grand Am, Malibu & Skylark -> Control Assembly, Replace -> Achieva, Skylark & 1997-98 Grand Am -> Alero & 1999-2000 Grand Am
Vehicle: 1998 Chevrolet Malibu LS 3.1 V6 GAS
Achieva, Skylark & 1997-98 Grand Am
- Remove steering column filler panels.
- Remove steering wheel.
- Remove turn signal and wiper switches.
- Remove instrument panel trim plate.
- Slowly remove control assembly from dash panel, then disconnect electrical and vacuum connections.
- Remove temperature c...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2006 Chevrolet Malibu LS 2.2 L4 GAS
Brake Pedal
Toyota/GM Single Diaphragm Type
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- Distance should be 5.850-6.244 inches.
- If distance is not as specified, adjust pedal height as follows:
- Remove lefthand lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to access pedal adjustment.
- Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
- Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Malibu cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Chevrolet Malibu LS 3.5 V6 GAS
The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system uses the BCM (Body Control Module), DIC, instrument panel cluster, RCDLR (Remote Control Door Lock Receiver), a RF (Radio Frequency) transmitting tire pressure sensor in each wheel and the serial data circuit. Each tire pressure sensor has an internal power supply with service life of 10 years.
When the vehicl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 Chevrolet Malibu 2.2 L4 GAS
- Disconnect battery ground cable.
- Remove serpentine drive belt using a suitable to rotate tensioner.
- Remove mounting bolts and studs.
- Disconnect electrical lead...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 1997 Chevrolet Malibu LS 3.1 V6 GAS
The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Malibu cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2010 Chevrolet Malibu LTZ 2.4 L4 FLEX
- Drain coolant into a suitable container.
- Loop a rope around each of upper 2 tabs of condenser and tie rope around upper tie bar.
- Remove upper radiator support brackets.
- Reposition radiator inlet hose clamp at radiator, using hose clamp pliers tool No. J 38185 or equivalent.
- Remove radiator inlet hose from radiator.
- Remove right engine splash shield retainers.
- Remove right engine splash shield.
- Remove left engine splash shield retainers.
- Remove left engine splash shield.
- Reposition radiator outlet hose clamp at radiator, using hose clamp pliers tool No. J 38185 or equivalent.
- Remove radi...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Malibu AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Chevrolet Malibu LS 3.1 V6 GAS
- Lift or rotate tensioner using a 1/2 i...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Malibu AUTOMOBILES
Component location diagrams for most Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 2008 Chevrolet Malibu LT 2.4 L4 GASComponents on diagram: |
 Rear Roof Rail Diagram for 2005 Chevrolet Malibu 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Malibu AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Malibu cars and light trucks sold in the U.S.
 2008 Chevrolet Malibu Classic LS 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 2000 Chevrolet Malibu 3.1 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Malibu AUTOMOBILES
OEM TSB listings for most Chevrolet Malibu cars and light trucks sold in the U.S. from 1985+.
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Document: NO CONNECT WITH DISABLED VEHICLE - DROPPED CALLS WITH 1234567890 MIN - ONSTAR Vehicle: 2008 Chevrolet Malibu LS 2.4 L4 GAS Symptoms: |
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Document: INFORMATION ON USE OF DIAGNOSTIC WORKSHEET - REVISED Vehicle: 2004 Chevrolet Malibu 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Malibu AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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