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2005 Chevrolet Malibu CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Chevrolet Malibu car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Malibu automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES
Disc Brakes -> AC-Delco Single Piston Rear Disc Brake -> Troubleshooting
Vehicle: 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS
The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius appro...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> G6, Malibu (2004-06) & Malibu Maxx
Vehicle: 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2005 Chevrolet Malibu 2.2 L4 GAS
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES
Starter, Replace
Vehicle: 2005 Chevrolet Malibu Maxx LS 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove flywheel inspection cover.
- Remove starter electrical connectors.
- Remove mounting bolts and starter.
- Reverse procedure to install, noting the following:
- Tor...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 2005 Chevrolet Malibu LT 3.5 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES
Radiator, Replace
Vehicle: 2005 Chevrolet Malibu LS 3.5 V6 GAS
- Remove intake manifold cover.
- Remove lefthand inner fender brace.
- Remove air cleaner outlet duct from throttle body.
- Disconnect PCV tube from air inlet duct.
- Disconnect Mass Air Flow (MAF) sensor electrical connector.
- Remove upper air cleaner housing.
- Remove Powertrain Control Module (PCM) and harness from lower air cleaner housing. Do not disconnect connectors.
- Remove Transmission Control Module (TCM) and harness from lower air cleaner housing. Do not disconnect connectors.
- Loosen clamp and remove air cleaner outlet duct from air cleaner.
- Disconnect two rubber grommets on inner rail a...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Chevrolet Malibu LT 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Remove engine mount snubber bracket.
- Rotate tensioner counterclockwise using suitable tool to relieve tension from driv...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Chevrolet Malibu AUTOMOBILES
Component location diagrams for most 2005 Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
 Steering Wheel Diagram for 2005 Chevrolet Malibu 2.2 L4 GASComponents on diagram: |
 Garage Door Openers Components Diagram for 2005 Chevrolet Malibu 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2005 Chevrolet Malibu AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Chevrolet Malibu cars and light trucks sold in the U.S.
 2005 Chevrolet Malibu LT 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Chevrolet Malibu AUTOMOBILES
OEM TSB listings for most 2005 Chevrolet Malibu cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2005 Chevrolet Malibu 2.2 L4 GAS Auto Systems: |
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Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2005 Chevrolet Malibu 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Chevrolet Malibu AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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