2005 Chevrolet Malibu Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2005 Chevrolet Malibu

  • 2005 Chevrolet Malibu 2.2 L4 GAS, CC:2198, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:F
  • 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8
  • 2005 Chevrolet Malibu Maxx LS 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8
  • 2005 Chevrolet Malibu LT 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8
  • 2005 Chevrolet Malibu LS 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Rear Disc Brake -> Rotor, Replace -> All Models Except Century, Grand Prix & Regal -> Century, Grand Prix & Regal
Vehicle: 2005 Chevrolet Malibu LT 3.5 V6 GAS

All Models Except Century, Grand Prix & Regal

  • Raise and support vehicle.
  • Mark wheel to axle flange relationship for installation alignment, then remove wheel and tire assembly.
  • Remove brake hose from caliper. Plug openings in caliper and brake hose.
  • Lift able spring to free end of from lever, then disconnect parking brake cable from lever.
  • Remove cable support bracket mounting bolt and washer.
  • Remove sleeve bolt and caliper.
  • Remove mounting bolts and caliper mounting bracket.
  • Remove rotor from hub and bearing.
  • Reverse procedure to...

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi DBC 7 -> System Service -> Alero & Grand Am -> Alero, Cavalier, Century, Grand Am, Impala, Monte Carlo, Regal & Sunbird -> Alero, Cavalier, Grand Am & Sunfire -> Alero, Grand Am & Malibu -> Automated Bleed -> BPMV Bracket -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Cavalier & Sunfire -> Century, Impala, Monte Carlo & Regal -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front -> Hydraulic System Flush -> Malibu -> Manual Bleed -> Manual Flush -> Pressure Flush -> Rear -> Wheel Speed Sensor
Vehicle: 2005 Chevrolet Malibu LS 3.5 V6 GAS

Brake System Bleed

In most circumstances a manual brake bleed is all that is required. Automated ABS bleeding is required under the following conditions: when manual bleeding does not achieve desired pedal height or feel; brake pressure modulator valve (BPMV) replacement; extreme loss of brake fluid; air ingestion is suspected.

Manual Bleed

Use suitable container to catch fluid.

  • Clean reservoir cover and surrounding area.
  • Remove cover, fill fluid reservoir and install cover.
  • Attach one end of a clear plastic hose to rear hydraulic modulator bleeder valve, then submerge other end of hos...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS

Brake fluid is corrosive to painted surfaces. Care must be taken not to allow brake fluid to come in contact with painted surfaces on vehicle.

When bleeding the brake system, always bleed righthand rear wheel circuit first, followed by the lefthand front, lefthand rear and, finally, righthand front.

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine o...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Rear Disc Brake -> Disc Brake Specifications -> Caliper Specifications
Vehicle: 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Precautions
Vehicle: 2005 Chevrolet Malibu LS 3.5 V6 GAS

  • Keep grease and other foreign material off brake linings, caliper, surfaces of disc and external surfaces of hub.
  • Avoid deforming disc, and nicking or scratching brake linings.
  • Worn or damaged rubber piston seals should be replaced.
  • During removal and installation of a wheel assembly, ensure not to interfere with or damage caliper splash shield, or bleeder screw.
  • Front wheel bearing pre...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Except ION & L-Series -> ION -> L-Series -> Master Cylinder
Vehicle: 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS

Master Cylinder

Except ION & L-Series
  • On Vibe models, remove air filer hose clamp and hose from throttle body.
  • On all models, disconnect fluid level sensor retainer and electrical connector.
  • Drain master cylinder reservoir brake fluid into suitable container.
  • Plug hose.
  • Disconnect master cylinder brake pipes. Plug open pipes.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir, as required.
  • Reverse procedure to install. Bleed hydraulic system as outlined in .
ION
  • Remove underhood electrical center cover.
  • Remove Connector Position Assurance (CPA) connector from brake fluid level...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

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