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2002 Chevrolet Malibu CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Malibu car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Malibu automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Electric Cooling Fans -> Passenger Cars Except Saturn -> Troubleshooting -> Alero & 2000 Grand Am -> Aurora -> Bonneville, LeSabre & Park Avenue -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> DeVille, Eldorado & Seville -> Grand Prix, Lumina, Monte Carlo & Regal -> Malibu -> Metro -> Prizm
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
Alero & 2000 Grand Am
Refer to "System Diagnosis & Testing."
Aurora
Refer to "System Diagnosis & Testing."
Bonneville, LeSabre & Park Avenue
- Visually inspect all related fuses and relays.
- Visually inspect underhood fuse block fuse.
- When only one cooling fan does not run, inspect cooling fan motor for mechanical binding or wiring to suspect cooling fan. If satisfactory, replace cooling fan motor.
- If either fan runs with ignition switch off, replace associated cooling fan relay.
Camaro & Firebird
Refer to "System Diagnos... "
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Hydraulic Brake Systems -> General Motors -> Hydraulic Brake System Specifications
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS
- Raise and suitably support vehicle.
- Remove wheel and tire.
- Remove stabilizer shaft link.
- Remove front wheel drive shaft nut. Insert a drift or a flat-bladed tool into caliper and rotor to prevent rotor from turning.
- Disconnect outer tie rod assembly from steering knuckle.
- Separate ball joint from steering knuckle. Caution: Do not attempt to move vehicle with drive axle(s) removed from wheel bearing. Wheel(s) could fall off, dropping vehicle to ground and causing personal injury or damage to vehicle.
- Separate front wheel drive axle from front wheel drive shaft bearing using a su...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove mounting bolts and lower starter.
- Disconnect starter e...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS
- Recover air conditioning refrigerant.
- Drain coolant into suitable container.
- Remove upper radiator hose and transaxle cooler line, then the surge tank hose.
- Remove condenser inlet fitting from discharge hose and lower transaxle cooler line.
- Disconnect cooling fan ele...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
- Lift or rotate tensioner using a 1/2 i...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Malibu AUTOMOBILES
Component location diagrams for most 2002 Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
 SIR Coil Assembly Diagram for 2002 Chevrolet Malibu 3.1 V6 GASComponents on diagram: |
 Center Of IP Diagram for 2002 Chevrolet Malibu LS 3.1 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Chevrolet Malibu AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chevrolet Malibu cars and light trucks sold in the U.S.
 2002 Chevrolet Malibu LS 3.1 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Chevrolet Malibu 3.1 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Malibu AUTOMOBILES
OEM TSB listings for most 2002 Chevrolet Malibu cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Malibu AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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