2002 Chevrolet Malibu Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Chevrolet Malibu

  • 2002 Chevrolet Malibu 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J
  • 2002 Chevrolet Malibu LS 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Drum Brakes -> Type 5 -> Tightening Specifications
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS

Brake Pedal

Toyota/GM Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • Distance should be 5.850-6.244 inches.
  • If distance is not as specified, adjust pedal height as follows:
    • Remove lefthand lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to access pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
    • Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> General Motors -> Hydraulic Brake System Specifications
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> General Motors -> Troubleshooting -> Master Cylinder Internal Fluid Leakage Check -> Road Test
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

When troubleshooting the hydraulic brake system, perform the following inspections.

Master Cylinder Internal Fluid Leakage Check

Start engine and depress the brake pedal. If the pedal gradually falls under constant pressure, the hydraulic system may be leaking. Raise the vehicle on a lift and inspect all tubing lines and backing plates for signs of leakage. It may be required to lift or remove the carpeting or floor mats to inspect for boost...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Drum Brakes -> Type 5 -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

Service Brake

  • Raise and support vehicle.
  • Mark relationship of wheel to axle, then remove wheel and tire assembly.
  • Remove brake drum. If drum is difficult to remove, proceed as follows:
    • Ensure parking brake is released.
    • Back off parking brake cable adjustment.
    • Remove access hole plug from backing plate, insert screwdriver through hole and push parking brake lever off its stop.
    • Insert punch through hole in splash shield, Fig. , tap on punch to loosen drum, then remove drum.
  • Measure inside diameter of drum using tool Nos. J-21177-A or J-22364-01, or their equivalents.
  • Adjust by turning star whe...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> General Motors -> Component Replacement -> Master Cylinder
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

Master Cylinder

  • On Vibe models, remove air filer hose clamp and hose from throttle body.
  • On all models, disconnect fluid level sensor retainer and electrical connector.
  • Drain master cylinder reservoir brake fluid into suita...

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