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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Malibu car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Chevrolet Malibu automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 Chevrolet Malibu
- 2002 Chevrolet Malibu 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J
- 2002 Chevrolet Malibu LS 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Hydraulic Brake Systems -> General Motors -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS
Front & Rear Split System
When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.
If the rear (secondary) brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.
If the front (primary) brake system fails, initial brake pedal mo...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Precautions
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS
- Grease or any other foreign material must be kept off brake linings, caliper, surfaces of disc and external surfaces of hub during service procedures.
- Handling brake disc and caliper should be done in a way to avoid deformation of disc and nicking or scratching brake linings.
- If inspection reveals worn or damaged rubber piston seals, they should be replaced.
- During removal and installation of a wheel assembly, ensure not to interfere with or damage c...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Drum Brakes -> Type 5 -> Precautions
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.
- Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear a suitable respirator approved for asbestos dust use during all repair proced...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting -> Brake Roughness
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Hydraulic Brake Systems -> General Motors -> Hydraulic Brake System Specifications
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Anti-lock Brakes -> Delphi DBC 7 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Alero, Cavalier, Grand Am, Malibu & Sunfire -> Century, Impala, Monte Carlo & Regal -> Clearing Diagnostic Trouble Codes -> CTS -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Terminal Identification -> Electromagnetic Interference Test -> Intermittents & Poor Connections -> Wiring Diagrams
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS
Accessing Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs) may be read using a suitably programed scan tool. There are no provisions for flash code diagnostics.
- Turn ignition switch to Off position.
- Connect suitably programmed scan tool connected to Data Link Connector (DLC), located under lefthand side of instrument panel below steering column.
- Turn ignition switch to On position.
- Select scan tool Special Functions.
- Select and run Automated Test.
- Record all DTCs.
Diagnostic Trouble Code Interpretation
Diagnostic Trouble Codes (DTCs) may be read using a suitably programmed sc...
[[table data]] [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
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