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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Malibu car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Chevrolet Malibu automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 Chevrolet Malibu
- 2002 Chevrolet Malibu 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J
- 2002 Chevrolet Malibu LS 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Drum Brakes -> Type 5 -> Precautions
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.
- Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear a suitable respirator approved for asbestos dust use during all repair proced...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting -> Brake Roughness
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Power Brake Units -> Precautions
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
- After disassembling power brake unit, soak metal components in solvent.
- Use only alcohol on components containing rubber. After components have been thoroughly cleaned and rinsed in solvent, they should be washed again in clean alcohol before assembly.
- Use compressed air to blow dirt and cleaning fluid from ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Drum Brakes -> Type 5 -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS
Service Brake
- Raise and support vehicle.
- Mark relationship of wheel to axle, then remove wheel and tire assembly.
- Remove brake drum. If drum is difficult to remove, proceed as follows:
- Ensure parking brake is released.
- Back off parking brake cable adjustment.
- Remove access hole plug from backing plate, insert screwdriver through hole and push parking brake lever off its stop.
- Insert punch through hole in splash shield, Fig. , tap on punch to loosen drum, then remove drum.
- Measure inside diameter of drum using tool Nos. J-21177-A or J-22364-01, or their equivalents.
- Adjust by turning star whe...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Description
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS
The caliper has a single piston and is mounted to the support bracket by two mounting bolts, Figs. through . The caliper assembly slides on the two mounting bolts. Upon brake application, fluid pressure against the piston forces the inboard s...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.
Drum Brakes -> Type 5 -> Brake Service -> Installation -> Removal
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS
Removal
- Raise and support vehicle.
- Mark relationship of wheel to axle, then remove wheel and tire assembly.
- Remove brake drum. If drum is difficult to remove, proceed as follows:
- Ensure parking brake is released.
- Back off parking brake cable adjustment.
- Remove access hole plug from backing plate, insert screwdriver through hole and push parking brake lever off its stop.
- Insert punch through hole in splash shield Fig. , tap on punch to loosen drum, then remove drum.
- Remove actuator spring using brake tool No. J-38400, or equivalent to pry loop end of spring from adjuster actuator, Fig. . D...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES
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