2002 Chevrolet Malibu Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Malibu car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Chevrolet Malibu automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Chevrolet Malibu

  • 2002 Chevrolet Malibu 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J
  • 2002 Chevrolet Malibu LS 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Anti-lock Brakes -> Delphi DBC 7 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Alero, Cavalier, Grand Am, Malibu & Sunfire -> Century, Impala, Monte Carlo & Regal -> Clearing Diagnostic Trouble Codes -> CTS -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Terminal Identification -> Electromagnetic Interference Test -> Intermittents & Poor Connections -> Wiring Diagrams
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

Accessing Diagnostic Trouble Codes

Diagnostic Trouble Codes (DTCs) may be read using a suitably programed scan tool. There are no provisions for flash code diagnostics.

  • Turn ignition switch to Off position.
  • Connect suitably programmed scan tool connected to Data Link Connector (DLC), located under lefthand side of instrument panel below steering column.
  • Turn ignition switch to On position.
  • Select scan tool Special Functions.
  • Select and run Automated Test.
  • Record all DTCs.

Diagnostic Trouble Code Interpretation

Diagnostic Trouble Codes (DTCs) may be read using a suitably programmed sc...

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Power Brake Units -> Description -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Toyota/GM Single Diaphragm Type
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

AC-Delco Tandem Diaphragm Type

This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .

In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off from one side of each diaphragm. The air is ...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Power Brake Units -> Precautions
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS

  • After disassembling power brake unit, soak metal components in solvent.
  • Use only alcohol on components containing rubber. After components have been thoroughly cleaned and rinsed in solvent, they should be washed again in clean alcohol before assembly.
  • Use compressed air to blow dirt and cleaning fluid from ...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting -> Brake Roughness
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than ...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Power Brake Units -> Precautions
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

  • After disassembling power brake unit, soak metal components in solvent.
  • Use only alcohol on components containing rubber. After components have been thoroughly cleaned and rinsed in solvent, they should be washed again in clean alcohol before assembly.
  • Use compressed air to blow dirt and cleaning fluid from ...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+.

Drum Brakes -> Type 5 -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

Service Brake

  • Raise and support vehicle.
  • Mark relationship of wheel to axle, then remove wheel and tire assembly.
  • Remove brake drum. If drum is difficult to remove, proceed as follows:
    • Ensure parking brake is released.
    • Back off parking brake cable adjustment.
    • Remove access hole plug from backing plate, insert screwdriver through hole and push parking brake lever off its stop.
    • Insert punch through hole in splash shield, Fig. , tap on punch to loosen drum, then remove drum.
  • Measure inside diameter of drum using tool Nos. J-21177-A or J-22364-01, or their equivalents.
  • Adjust by turning star whe...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu BRAKE SERVICE PROCEDURES

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