2002 Chevrolet Malibu A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Malibu car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Chevrolet Malibu automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Chevrolet Malibu

  • 2002 Chevrolet Malibu 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J
  • 2002 Chevrolet Malibu LS 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+

Electric Cooling Fans -> Passenger Cars Except Saturn -> Troubleshooting -> Alero & 2000 Grand Am -> Aurora -> Bonneville, LeSabre & Park Avenue -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> DeVille, Eldorado & Seville -> Grand Prix, Lumina, Monte Carlo & Regal -> Malibu -> Metro -> Prizm
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS

Alero & 2000 Grand Am

Refer to "System Diagnosis & Testing."

Aurora

Refer to "System Diagnosis & Testing."

Bonneville, LeSabre & Park Avenue

  • Visually inspect all related fuses and relays.
  • Visually inspect underhood fuse block fuse.
  • When only one cooling fan does not run, inspect cooling fan motor for mechanical binding or wiring to suspect cooling fan. If satisfactory, replace cooling fan motor.
  • If either fan runs with ignition switch off, replace associated cooling fan relay.

Camaro & Firebird

Refer to "System Diagnos... "

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+

Component Replacement & Adjustment -> Alero, Grand Am & Malibu -> Adjustments -> Temperature Control Cable
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

Temperature Control Cable

The temperature control cable is self-adjusting. To operate this feature, briskly move lever back and forth from full Cold to full Hot. If clip requires adjustment, added effort may be required to move lever through...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+

Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2002 Chevrolet Malibu LS 3.1 V6 GAS

Passenger Cars

Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:

  • Ensure all disconnected SRS electrical connectors are securely connected and routed.
  • Install all removed fuses in proper locations.
  • From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
  • On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
  • On Prizm models, warning lamp should light for six seconds,...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+

Component Replacement & Adjustment -> Alero, Grand Am & Malibu -> Heater-A/C (HVAC) Module, Replace
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS

  • Recover A/C refrigerant as outlined under "General Service."
  • Drain engine coolant into suitable container.
  • Raise and support vehicle.
  • Remove evaporator hose assembly from evaporator.
  • Remove heater hoses from heater core.
  • Remove drain tube elbow from evaporator block heater case plate.
  • Remove nuts holding heater case plate for heater pipes, Fig. .
  • Remove heater case plate and seals for heater pipes.
  • Remove heater case plate and seal for evaporator block.
  • Remove nut for HVAC module assembly bracket.
  • Lower vehicle.
  • ...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Passenger Cars -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS

Air Bag System Disarming & Arming

Refer to and for air bag system disarming and arming proced...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Malibu A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Malibu AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Malibu cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2002 Chevrolet Malibu 3.1 V6 GAS

Battery Ground Cable

Prior to service disconnect battery ground cable and isolate as required.

Product Compatibility

A/C Refrigerant Oil

Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.

Engine Coolant

Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.

...

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