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2007 Chevrolet Malibu CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2007 Chevrolet Malibu AUTOMOBILES
Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2007 Chevrolet Malibu LS 3.5 V6 GAS
Brake Pedal
Toyota/GM Single Diaphragm Type
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- Distance should be 5.850-6.244 inches.
- If distance is not as specified, adjust pedal height as follows:
- Remove lefthand lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to access pedal adjustment.
- Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
- Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2007 Chevrolet Malibu AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2007 Chevrolet Malibu LT 3.5 V6 GAS
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2007 Chevrolet Malibu AUTOMOBILES
Starter, Replace
Vehicle: 2007 Chevrolet Malibu LTZ 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove flywheel inspection cover.
- Remove starter electrical connectors.
- Remove mounting bolts and starter.
- Reverse procedure to install, noting the following:
- Tor...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2007 Chevrolet Malibu AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 2007 Chevrolet Malibu LS 3.5 V6 GAS
The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2007 Chevrolet Malibu AUTOMOBILES
Radiator, Replace
Vehicle: 2007 Chevrolet Malibu LS 2.2 L4 GAS
- Drain engine coolant.
- Remove lefthand headlamp assembly mounting bolts.
- Lift headlamp assembly to unseat tabs on bottom edge of fender.
- Disconnect connector and remove headlamp.
- Remove righthand headlamp assembly mounting bolts.
- Lift headlamp assembly to unseat tabs on bottom edge of fender.
- Disconnect connector and remove headlamp.
- Loop suitable rope around upper two tabs of condenser and tie rope around upper engine compartment tie bar.
- Remove upper radiator support bracket bolts and support brackets.
- Remove surge tank outlet hose from radiator.
- Remove radiator inlet hose from radiato...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2007 Chevrolet Malibu AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2007 Chevrolet Malibu LTZ 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Remove engine mount snubber bracket.
- Rotate tensioner counterclockwise using suitable tool to relieve tension from driv...
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COMPONENT LOCATION DIAGRAMS FOR 2007 Chevrolet Malibu AUTOMOBILES
Component location diagrams for most 2007 Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.
Body Components Diagram for 2007 Chevrolet Malibu Maxx LS 3.5 V6 GAS Components on diagram: |
Door Diagram for 2007 Chevrolet Malibu SS 3.9 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2007 Chevrolet Malibu AUTOMOBILES
OEM drawn wiring diagrams for most 2007 Chevrolet Malibu cars and light trucks sold in the U.S.
2007 Chevrolet Malibu LTZ 3.5 V6 GAS Wiring Diagram Components on diagram: |
2007 Chevrolet Malibu SS 3.9 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2007 Chevrolet Malibu AUTOMOBILES
OEM TSB listings for most 2007 Chevrolet Malibu cars and light trucks sold in the U.S. from 1985+.
Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2007 Chevrolet Malibu LS 2.2 L4 GAS Auto Systems: |
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2007 Chevrolet Malibu LS 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2007 Chevrolet Malibu AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2007 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2007 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2007 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2007 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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