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Chevrolet Prizm CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Prizm car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Prizm automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Prizm cars and light trucks from 1990+
General Service Domestic Vehicles -> 1998-2000 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 1999 Chevrolet Prizm 1.8 L4 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Prizm cars and light trucks from 1990+.
Hydraulic Brake Systems -> General Motors -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 2000 Chevrolet Prizm 1.8 L4 GAS
Front & Rear Split System
When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.
If the rear (secondary) brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.
If the front (primary) brake system fails, initial brake pedal mo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Prizm cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> 1993-05 Nova, Prizm & Vibe
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Lo...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Prizm cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1999 Chevrolet Prizm 1.8 L4 GAS
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove six bolts and splash shield.
- Remove one bolt and ABS speed sensor (if equipped) from steering knuckle.
- Remove cotter pin and lock cap from wheel drive shaft.
- Insert a nonferrous drift through caliper opening into rotor fins in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove cotter pin and nut from tie rod end.
- Remove tie rod end from steering knuckle using a suitable puller.
- Remove one bolt and two nuts from ball joint.
- Separate ball joint from control arm. Do not overextend wheel drive shaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Prizm cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 Chevrolet Prizm 1.8 L4 GAS
- Disconnect battery ground cable.
- Disconnect electrical connectors from starter motor, Fig. .
- Remove st...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Prizm cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1998 Chevrolet Prizm 1.8 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Prizm cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Chevrolet Prizm 1.8 L4 GAS
Lower
- Disconnect negative battery cable.
- Drain cooling system into a suitable container.
- Reposition hose clamp from engine outlet pipe.
- Remove radiator outlet hose from engine outlet pipe.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Prizm cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1998 Chevrolet Prizm 1.8 L4 GAS
Removal
- Remove belt tension using a suitable wrench to rotate tensioner clockwise.
- Remove belt with pressure applied to wrench and tension relieved from drive belt.
Installation
- Raise and support vehicle.
- Remove righth...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Prizm AUTOMOBILES
Component location diagrams for most Chevrolet Prizm cars and light trucks sold in the U.S. from 1990+.
 Air Bag System Components Diagram for 2001 Chevrolet Prizm 1.8 L4 GASComponents on diagram: |
 Anti-Lock Brake System Components Diagram for 1999 Chevrolet Prizm 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Prizm AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Prizm cars and light trucks sold in the U.S.
 2002 Chevrolet Prizm 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 1999 Chevrolet Prizm 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Prizm AUTOMOBILES
OEM TSB listings for most Chevrolet Prizm cars and light trucks sold in the U.S. from 1985+.
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Document: INFORMATION ON CHANGES TO THE SI TABLE OF CONTENTS, ELECTRICAL CONNECTORS, TERMINAL TESTING/REPAIR, AND THE IMPORTANCE OF J-38125 ELECTRICAL TERMINAL REPAIR KIT MAINTENANCE Vehicle: 2001 Chevrolet Prizm 1.8 L4 GAS Auto Systems: |
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Document: TRANSMISSION COOLING SYSTEM SERVICE TOOL, J 45096, TRANSFLOW INFORMATION - REVISED Vehicle: 1999 Chevrolet Prizm 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Prizm AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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