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Chevrolet Prizm CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Prizm car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Prizm automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Prizm cars and light trucks from 1990+
Component Replacement & Adjustment -> Metro & Prizm -> Heater Core, Replace -> Metro -> Prizm
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
Metro
- Remove instrument panel as outlined under "Dash Panel, Replace."
- Drain engine cooling system into suitable container.
- Remove clamps and heater hoses from heater core at bulkhead.
- Disconnect air duct from heater case.
- Remove two bolts and nuts, then the heater case.
- Remove heater case retaining clips and two screws from heater case.
- Se...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Prizm cars and light trucks from 1990+.
Power Brake Units -> General Service
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies, which use engine vacuum or, in some cases vacuum pressure developed by an external vacuum pump. The second type is a hydraulic pressure assist mechanism, which use pressure developed by an external pump (usually the power steering pump). Both systems act to increase the force exerted on the master cylinder piston by the operator. This in turn increases the hydraulic pressure delivered to the wheel cylinders while decreasing driver effort required to obtain acceptable stopping performance.
Vac...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Prizm cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Vibe, 1998-02 Metro & Prizm
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent acciden...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Prizm cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1999 Chevrolet Prizm 1.8 L4 GAS
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove six bolts and splash shield.
- Remove one bolt and ABS speed sensor (if equipped) from steering knuckle.
- Remove cotter pin and lock cap from wheel drive shaft.
- Insert a nonferrous drift through caliper opening into rotor fins in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove cotter pin and nut from tie rod end.
- Remove tie rod end from steering knuckle using a suitable puller.
- Remove one bolt and two nuts from ball joint.
- Separate ball joint from control arm. Do not overextend wheel drive shaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Prizm cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2000 Chevrolet Prizm 1.8 L4 GAS
- Disconnect battery ground cable.
- Remove starter motor upper mounting bolt.
- Raise and support vehicle.
- Remove righthand splash shield.
- Disconnect starter electrical connectors and positive battery cab...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Prizm cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 2001 Chevrolet Prizm 1.8 L4 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Prizm cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2000 Chevrolet Prizm 1.8 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from cylinder head.
- Remove inlet heater hose from cylinder head.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Prizm AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Prizm cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
Removal
- Remove belt tension using a suitable wrench to rotate tensioner clockwise.
- Remove belt with pressure applied to wrench and tension relieved from drive belt.
Installation
- Raise and support vehicle.
- Remove righth...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Prizm AUTOMOBILES
Component location diagrams for most Chevrolet Prizm cars and light trucks sold in the U.S. from 1990+.
 Controls Diagram for 1998 Chevrolet Prizm 1.8 L4 GASComponents on diagram: |
 Diagram for 1998 Chevrolet Prizm 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Prizm AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Prizm cars and light trucks sold in the U.S.
 1998 Chevrolet Prizm 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 2000 Chevrolet Prizm 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Prizm AUTOMOBILES
OEM TSB listings for most Chevrolet Prizm cars and light trucks sold in the U.S. from 1985+.
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Document: MANUAL TRANSMISSION OPERATING CHARACTERISTICS - REVISED Vehicle: 1999 Chevrolet Prizm 1.8 L4 GAS Auto Systems: |
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Document: INFORMATION FOR DEALERS ON HOW TO SUBMIT A FIELD PRODUCT REPORT Vehicle: 2001 Chevrolet Prizm 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Prizm AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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