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2002 Chevrolet Prizm CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Prizm car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Prizm automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES
Hydraulic Brake Systems -> General Motors -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
Front & Rear Split System
When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.
If the rear (secondary) brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.
If the front (primary) brake system fails, initial brake pedal mo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> 1993-05 Nova, Prizm & Vibe
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Lo...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove six bolts and splash shield.
- Remove one bolt and ABS speed sensor (if equipped) from steering knuckle.
- Remove cotter pin and lock cap from wheel drive shaft.
- Insert a nonferrous drift through caliper opening into rotor fins in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove cotter pin and nut from tie rod end.
- Remove tie rod end from steering knuckle using a suitable puller.
- Remove one bolt and two nuts from ball joint.
- Separate ball joint from control arm. Do not overextend wheel drive shaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
- Disconnect battery ground cable.
- Remove starter motor upper mounting bolt.
- Raise and support vehicle.
- Remove righthand splash shield.
- Disconnect starter electrical connectors and positive battery cab...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from cylinder head.
- Remove inlet heater hose from cylinder head.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS
Removal
- Remove belt tension using a suitable wrench to rotate tensioner clockwise.
- Remove belt with pressure applied to wrench and tension relieved from drive belt.
Installation
- Raise and support vehicle.
- Remove righth...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Prizm AUTOMOBILES
Component location diagrams for most 2002 Chevrolet Prizm cars and light trucks sold in the U.S. from 1990+.
 HO2S Sensors and Vehicle Speed Sensor Diagram for 2002 Chevrolet Prizm 1.8 L4 GASComponents on diagram: |
 Wiper Washer Switches Diagram for 2002 Chevrolet Prizm 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Chevrolet Prizm AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chevrolet Prizm cars and light trucks sold in the U.S.
 2002 Chevrolet Prizm 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Chevrolet Prizm 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Prizm AUTOMOBILES
OEM TSB listings for most 2002 Chevrolet Prizm cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Prizm AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Prizm cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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