2002 Chevrolet Prizm Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Prizm cars and light trucks from 1990+.

Disc Brakes -> Toyota/GM Single Piston Caliper -> Description
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS

The caliper is a single bore design and is mounted to a carrier assembly. Hydraulic pressure, created by applying the brake pedal, is converted by the caliper to a stopping force. This force acts equally against the piston a...

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Prizm cars and light trucks from 1990+.

Drum Brakes -> Type 3 -> Precautions
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.

  • Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
  • Wear a suitable respirator approved for asbestos dust use during all repair proced...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Prizm BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Prizm cars and light trucks from 1990+.

Disc Brakes -> Toyota/GM Single Piston Caliper -> Rotor Replacement
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS

  • Remove caliper as outlined under "Caliper Service."
  • Remove anti-rattle springs from caliper carrier.
  • Remove caliper carrier mounting bolts, then the caliper carrier.
  • Re...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Prizm BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Prizm cars and light trucks from 1990+.

Anti-lock Brakes -> Lucas/Sumitomo -> Diagnosis & Testing -> 1999 -> 2000-02 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Electromagnetic Interference Test -> Intermittents & Poor Connections -> Prizm -> Vibe -> Wiring Diagrams
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS

Accessing Diagnostic Trouble Codes

Diagnostic Trouble Codes (DTC)s may be read using a suitable programed scan tool. There are no provisions for flash code diagnostics.

  • Turn ignition switch to Off position.
  • Connect suitably programmed scan tool to Data Link Connector (DLC), located under lefthand side of instrument panel below steering column.
  • Turn ignition switch to On position.
  • Select DTCs from application menu.
  • Select DTC information on scan tool, then read and record DTCs.

Diagnostic Trouble Code Interpretation

DTCs may be read using a suitably programmed scan tool. There are no...

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CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Prizm BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Prizm cars and light trucks from 1990+.

Disc Brakes -> Toyota/GM Single Piston Caliper -> Troubleshooting -> Brake Roughness
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than ...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Prizm BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Prizm cars and light trucks from 1990+.

Anti-lock Brakes -> Lucas/Sumitomo -> Description -> ABS Indicator -> Brake Pressure Modulator Valve/Electronic Brake Control Module -> System Components -> System Operation -> Wheel Speed Sensors
Vehicle: 2002 Chevrolet Prizm 1.8 L4 GAS

System Operation

The Lucas/Sumitomo system is a hybrid non-integral Anti-lock Braking System (ABS). The system uses a single valve per channel, 4 channel system to reduce the tendency of any wheel to lock-up. ABS operation is available from approximately 4 mph to maximum vehicle speed. During braking, ABS is available from maximum vehicle speed to 3 mph. ABS is used to minimize wheel slipping during braking, allowing for improved vehicle stability and steerability. ABS is accomplished by controlling the hydraulic pressure applied to each front wheel brake and both rear wheel brakes a...

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