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Chevrolet Monte Carlo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+
Compressor Service -> Harrison V5 Variable Displacement Compressor -> Shaft Seal, Replace -> Installation -> Removal
Vehicle: 1997 Chevrolet Monte Carlo LS 3.1 V6 GAS
The shaft seal should not be replaced if only small amounts of oil are noted on adjacent surfaces. The shaft seal should only be replaced if a large amount of sprayed oil is observed, and then only after actual refrigerant leakage is found using an approved leak test procedure.
Removal
- Recover refrigerant as outlined under >, then remove compressor drive belt.
- Reposition compressor, as needed, to gain access to clutch assembly and seal, or remove compressor and mount in suitable holding fixture.
- Remove clutch plate and hub assembly as outlined under "Compressor Clutch Service."
- Rem...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Rear Disc Brake -> Rotor, Replace -> All Models Except Century, Grand Prix & Regal -> Century, Grand Prix & Regal
Vehicle: 2006 Chevrolet Monte Carlo LT 3.9 V6 GAS
All Models Except Century, Grand Prix & Regal
- Raise and support vehicle.
- Mark wheel to axle flange relationship for installation alignment, then remove wheel and tire assembly.
- Remove brake hose from caliper. Plug openings in caliper and brake hose.
- Lift able spring to free end of from lever, then disconnect parking brake cable from lever.
- Remove cable support bracket mounting bolt and washer.
- Remove sleeve bolt and caliper.
- Remove mounting bolts and caliper mounting bracket.
- Remove rotor from hub and bearing.
- Reverse procedure to...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2003 Chevrolet Monte Carlo LS 3.4 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2007 Chevrolet Monte Carlo SS 5.3 V8 GAS
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2007 Chevrolet Monte Carlo LS 3.5 V6 FLEX
When the TPMS detects a significant loss, or gain of tire pressure, the CHECK TIRE PRESS...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove lower air deflector fog lamp access panels.
- Remove lower air deflector retainers.
- Remove lower air deflector attaching bolts and screws.
- Remove right and left side lower front fender liner screws from...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1997-2005 Century, Regal, 1998-2002 Intrigue & 2000-05 Impala & Monte Carlo
Vehicle: 2005 Chevrolet Monte Carlo LT 3.8 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Place the windshield wipers in the up position by turning the ignition switch Off when the wipers reach the desired position.
- Open the hood.
- Lift the righthand side of the rear hood seal from the flange in the area of the rig...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2006 Chevrolet Monte Carlo LS 3.5 V6 FLEX
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Chevrolet Monte Carlo Z34 3.4 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Remove right side electric cooling fan.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump housing using hose clamp pliers.
- Remove radiator outlet hose from water pump housing and from vehicle.
- Reverse p...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Chevrolet Monte Carlo LT 3.5 V6 FLEX
- Lift or rotate tensioner using a 1/2 i...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Monte Carlo AUTOMOBILES
Component location diagrams for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR Chevrolet Monte Carlo AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Monte Carlo cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Monte Carlo AUTOMOBILES
OEM TSB listings for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1985+.
Document: USE OF NITROGEN GAS IN TIRES - REVISED Vehicle: 1998 Chevrolet Monte Carlo Z34 3.8 V6 GAS Auto Systems: |
Document: POWERTRAIN QUALITY CENTER FOR ENGINE AND TRANSMISSION ASSEMBLY AND TRANSFER CASE REPLACEMENT - REVISED Vehicle: 1998 Chevrolet Monte Carlo Z34 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Monte Carlo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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