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Chevrolet Monte Carlo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Monte Carlo car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Monte Carlo automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+
Component Replacement & Adjustment -> Impala & Monte Carlo -> Evaporator Core, Replace -> 2003 -> 2004
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS
2003
- Remove HVAC module as outlined in "Heating, Ventilation & Air Conditioning (HVAC) Module, Replace."
- Remove HVAC module outer seals and recirculation housing.
- Disconnect retaining clip and remove defroster actuator.
- Remove HVAC module case upper screws and separate case.
- Remove HVAC module seal from lower module case.
- Remove evaporator core and water core filter from evaporator.
- Reverse procedure to install. Torque case mounting screws to 13 inch lbs.
2004
- Remove HVAC module as outlined in "Heating, Ventila... "
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BRAKE SERVICE PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+.
Drum Brakes -> Type 5 -> Precautions
Vehicle: 1999 Chevrolet Monte Carlo 3.8 V6 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.
- Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear a suitable respirator approved for asbestos dust use during all repair proced...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 2005 Chevrolet Monte Carlo SS 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 Chevrolet Monte Carlo LT 3.5 V6 FLEX
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2007 Chevrolet Monte Carlo LT 3.5 V6 FLEX
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Chevrolet Monte Carlo SS 5.3 V8 GAS
- Disconnect battery ground cable.
- Remove engine cover.
- Remove fender brace from righthand side of engine compartment.
- Rotate tensioner clockwise, using a suitable removal tool, and remove serpentine drive belt.
- Disconnect alternator electrical connecto...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-08 Grand Prix, 2005-09 LaCrosse & 2006-07 Monte Carlo & 2006-09 Impala
Vehicle: 2006 Chevrolet Monte Carlo LT 3.5 V6 FLEX
Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Place the windshield wipers in the up position by turning the ignition switch Off when the wipers reach the desired position.
- Open the hood.
- Lift the righthand side of the rear hood seal from the flange in the area of the righthand air inlet grill...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Engine Or Service Now Soon Engine Indicator Lamps (Gasoline Engines w/Electronic Engine Controls Or EFI) -> Except LeMans, Metro, Prizm, Storm & Vibe
Vehicle: 1995 Chevrolet Monte Carlo Z34 3.4 V6 GAS
The Check Engine lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a fault condition and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM memory can be cleared of codes as follows:
On models except Cadillac with DEFI, remove the ECM/PCM fuse or disconnect the battery ground cable for approximately 30...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Monte Carlo cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Chevrolet Monte Carlo LT 3.8 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from water pump housing using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from water pump housing.
- Remove lower radiator air deflector.
- Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from radiator and from vehicle.
- Re...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Monte Carlo AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 Chevrolet Monte Carlo LS 3.1 V6 GAS
- Remove belt guard.
- Lift or rotate tensioner usin...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Monte Carlo AUTOMOBILES
Component location diagrams for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Diagram for 2007 Chevrolet Monte Carlo LS 3.5 V6 GAS Components on diagram: |
Engine Diagram for 2006 Chevrolet Monte Carlo LT 3.9 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Monte Carlo AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Monte Carlo cars and light trucks sold in the U.S.
1996 Chevrolet Monte Carlo LS 3.1 V6 GAS Wiring Diagram Components on diagram: |
2002 Chevrolet Monte Carlo SS 3.8 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Monte Carlo AUTOMOBILES
OEM TSB listings for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1985+.
Document: Negative Impact of Dealer-Installed Cloth/Vinyl Roofs on XM Radio and/or OnStarA® Systems Vehicle: 2007 Chevrolet Monte Carlo LS 3.5 V6 GAS Symptoms: |
Document: 4T65E TRANSMISSION SHUDDER AT LIGHT TO MODERATE ACCELERATION - REVISED Vehicle: 2006 Chevrolet Monte Carlo LT 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Monte Carlo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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