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Chevrolet G1500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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| 1998 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G1500 VAN car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet G1500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G1500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G1500 VAN cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Evaporator Core, Replace -> Astro & Safari -> Bravada, S & T Series -> C & K Series -> Front -> G Series -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Rear -> Tracker
Vehicle: 1998 Chevrolet G1500 VAN 4.3 V6 GAS
Astro & Safari
Front
- Recover refrigerant as outlined under .
- Drain cooling system into suitable container, then remove coolant recovery reservoir.
- Disconnect electrical connectors, then remove windshield washer fluid bottle.
- Remove inlet and outlet hoses from heater core.
- Remove compressor and condenser hoses from accumulator. Cap lines and fittings to prevent dirt or moisture from entering system.
- Remove evaporator from accumulator.
- Remove relay bracket.
- Remove evaporator tube from evaporator.
- Remove a...
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BRAKE SERVICE PROCEDURES FOR Chevrolet G1500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G1500 VAN cars and light trucks from 1990+.
Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 1998 Chevrolet G1500 VAN 4.3 V6 GAS
General System
- Inspect components for damage or unusual wear. Replace as required.
- Inspect backing plate mounting bolts and ensure they are tight.
- Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
- Check adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
- C clean rust and dirt from shoe contact surfaces on backing plate using fi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G1500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G1500 VAN cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1996-03 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1998 Chevrolet G1500 VAN 4.3 V6 GAS
Light Duty Emissions
Normal Service
Replace every 30,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G1500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G1500 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1998 Chevrolet G1500 VAN 5.0 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G1500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet G1500 VAN cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 Chevrolet G1500 VAN 5.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and heat shields.
- Disconnect wires from solenoids.
- Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
- Remove starter motor from vehicle.
- Reverse procedure to install, notin...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G1500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G1500 VAN cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 1998 Chevrolet G1500 VAN 4.3 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G1500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G1500 VAN cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1998 Chevrolet G1500 VAN 5.0 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G1500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G1500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1998 Chevrolet G1500 VAN 5.0 V8 GAS
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet G1500 VAN AUTOMOBILES
Component location diagrams for most Chevrolet G1500 VAN cars and light trucks sold in the U.S. from 1990+.
 Below LH Side Of I/P Diagram for 1998 Chevrolet G1500 VAN 5.0 V8 GASComponents on diagram: |
 4L80E Transmission Diagram for 1998 Chevrolet G1500 VAN 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet G1500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet G1500 VAN cars and light trucks sold in the U.S.
 1998 Chevrolet G1500 VAN 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 1998 Chevrolet G1500 VAN 4.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet G1500 VAN AUTOMOBILES
OEM TSB listings for most Chevrolet G1500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: APRIL BULLETIN SUMMARY Vehicle: 1998 Chevrolet G1500 VAN 4.3 V6 GAS Auto Systems: |
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Document: WARRANTY - G.S.A FUEL EXPENSE/PRICE CHANGE Vehicle: 1998 Chevrolet G1500 VAN 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G1500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G1500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G1500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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