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Chevrolet G2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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| 1998 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G2500 VAN car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet G2500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1998 Chevrolet G2500 VAN 5.0 V8 GAS
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BRAKE SERVICE PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 1998 Chevrolet G2500 VAN 5.0 V8 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in the bore, it must be bled first. To bleed master cylinder, proceed as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G2500 VAN cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1996-03 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1998 Chevrolet G2500 VAN 5.7 V8 GAS
Light Duty Emissions
Normal Service
Replace every 30,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1998 Chevrolet G2500 VAN 5.0 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+.
Alternator, Replace -> Auxiliary -> Single Alternator
Vehicle: 1998 Chevrolet G2500 VAN 4.3 V6 GAS
Single Alternator
- Disconnect battery ground cable.
- Remove coolant reservoir and air cleaner.
- Remove upper fan shroud.
- Remove drive belt, using suitable removal tool.
- Remove heater hose pipe from alternator and oil fill tubes from support bracket.
- Remove alternator mounting bolts, then alternator from vehicle.
- Disconnect electrical connectors.
- Reverse procedure to install, noting the following:
- Torque front alternator mounting bolt to 37 f...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G2500 VAN cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1998 Chevrolet G2500 VAN 4.3 V6 GAS
The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1998 Chevrolet G2500 VAN 6.5 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
- Remove hose from thermostat housing crossover assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G2500 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1998 Chevrolet G2500 VAN 6.5 V8 DIESEL
- Rotate tensioner arm counterclockwise using 3/8 inch breaker bar.
- Remove belt from pulleys.
- Route new belt over all pulleys except tensioner arm.
- Rotate tensioner arm co...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet G2500 VAN AUTOMOBILES
Component location diagrams for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. from 1990+.
 Fuel Filter Diagram for 1998 Chevrolet G2500 VAN 4.3 V6 GASComponents on diagram: |
 Below LH Side Of I/P Diagram for 1998 Chevrolet G2500 VAN 6.5 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet G2500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet G2500 VAN cars and light trucks sold in the U.S.
 1998 Chevrolet G2500 VAN 6.5 V8 DIESEL Wiring DiagramComponents on diagram: |
 1998 Chevrolet G2500 VAN 4.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet G2500 VAN AUTOMOBILES
OEM TSB listings for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: UPDATED WARRANTY AND GOODWILL EXCHANGE PROGRAM FOR ELECTRONIC PRODUCTS Vehicle: 1998 Chevrolet G2500 VAN 5.0 V8 GAS Auto Systems: |
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Document: MINOR WRINKLES/CREASES, DISCOLORATION, CIGARETTE BURNS AND CUSTOMER INDUCED CUTS AND STAINS ON FRONT AND REAR DRIVER AND PASSENGER SEATS WITH LEATHER, VINYL OR CLOTH SEAT COVERS - REVISED Vehicle: 1998 Chevrolet G2500 VAN 6.5 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G2500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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