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Chevrolet G30 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G30 VAN car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet G30 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+
Vacuum & Wiring Diagrams -> Light Duty Trucks & Vans -> Air Conditioning Temperature Controls
Vehicle: 1997 Chevrolet G30 VAN Express 6.5 V8 DIESEL
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BRAKE SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 1993 Chevrolet G30 VAN 7.4 V8 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Be sure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in the bore, it must be bled first, as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect and tighten forward brake pipe at...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1994 Chevrolet G30 VAN Sportvan 7.4 V8 GAS
Light Duty Emissions
Normal Service
Replace every 60,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1992 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1993 Chevrolet G30 VAN 7.4 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and heat shields, if equipped.
- Remove starter motor mounting bolts and lower ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 1991 Chevrolet G30 VAN 4.3 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Chevrolet G30 VAN 5.7 V8 GAS
- Drain cooling system into a suitable container.
- Remove upper fan shroud.
- Remove radiator hose inlet.
- Remove radiator hose outlet.
- Remove transmission oil cooler lines.
- Remove overflow hose.
- Remove ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1993 Chevrolet G30 VAN 5.7 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES
Component location diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.
 Below Steering Column Diagram for 1997 Chevrolet G30 VAN Express 5.7 V8 GASComponents on diagram: |
 RH Side Of Engine Diagram for 1996 Chevrolet G30 VAN 6.5 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S.
 1993 Chevrolet G30 VAN 6.2 V8 DIESEL Wiring DiagramComponents on diagram: |
 1991 Chevrolet G30 VAN 7.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet G30 VAN AUTOMOBILES
OEM TSB listings for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: WHEELS/ALUMINUM - COSMETIC DAMAGE DURING BALANCING Vehicle: 1992 Chevrolet G30 VAN 7.4 V8 GAS Auto Systems: |
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Document: UPDATED BATTERY REPLACEMENT CATALOG NUMBERS Vehicle: 1993 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G30 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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