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Chevrolet AVEO5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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BRAKE SERVICE PROCEDURES FOR Chevrolet AVEO5 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet AVEO5 cars and light trucks from 1990+.
Anti-Lock Brakes -> Teves MK-25E -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Electronic Brake Control Module (EBCM) Connector Pin Identification -> Intermittent Fault Conditions
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to the Data Link Connector (DLC), and follow manufacturer's instructions.
Diagnostic Trouble Code Interpretation
Refer to the "Diagnostic Tests" for DTC identification and description.
Electronic Brake Control Module (EBCM) Connector Pin Identification
Refer to Figs. and for EBCM connector pin identification.
Diagnostic Tests
[[table data]]Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instruction.
Intermittent Fault Conditions
Intermittent fau...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AVEO5 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet AVEO5 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2010 Chevrolet AVEO5 LT 1.6 L4 GAS
- Remove hub nut.
- Raise and support vehicle.
- Remove ball joint to steering knuckle nut.
- Break ball joint loose from steering knuckle.
- Push axle...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AVEO5 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet AVEO5 cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS
- Place the ignition switch in the On position with engine Off.
- Using a suitably programmed scan tool, place TPMS control unit in the Learn Mode. A double horn chirp will sound to indicate the Learn Mode has started.
- If GM tool No. J-46079 or equivalent, is not available, proceed as follows:
- Starting with the left front tire, rapidly increase or decrease tire pressure by at least 1.2 psi until a horn chirp is sounded.
- When the horn chirp has sounded, the sensor information is learned.
- Repeat the procedure on the right front, right rear and left rear tires.
- If GM tool No. J-46079 or e...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AVEO5 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet AVEO5 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS
- Disconnect battery ground cable from battery.
- Raise and support vehicle.
- Remove starter solenoid nut to disconnect starter harness.
- Remove starter solenoid nut to disconnect battery positive connector.
- Remove ground bolt from engine block.
- Remove starter mountin...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AVEO5 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet AVEO5 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 Aveo & 2009 G3
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS
On 2004-08 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Grasp the upper and lower portions of the glove compartment and pull the compartment out from the housing, Fig. .
- Through the glov...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AVEO5 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet AVEO5 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 2007 Chevrolet AVEO5 LS 1.6 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AVEO5 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet AVEO5 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2007 Chevrolet AVEO5 LS 1.6 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core using hose clamp pliers J 38185 or equivalent.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at inlet cooling line using hose clamp pliers J 38185 or equivalent.
- Remove hose from vehicle.
- Reverse procedure to install.
O...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AVEO5 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet AVEO5 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2010 Chevrolet AVEO5 LT 1.6 L4 GAS
To remove power steering pump belt, remove accessory belt in first.
- Rotate tensioner star-nut counterclockwise a...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AVEO5 AUTOMOBILES
Component location diagrams for most Chevrolet AVEO5 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Chevrolet AVEO5 AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet AVEO5 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet AVEO5 AUTOMOBILES
OEM TSB listings for most Chevrolet AVEO5 cars and light trucks sold in the U.S. from 1985+.
Document: 1.6L L91 INTERMITTENT MISFIRE DURING DECELERATION OR STEADY STATE HIGHWAY DRIVING AFTER COLD START WITH DTCS P0300, P0700, P1781 AND/OR U0401 SET - REVISED Vehicle: 2007 Chevrolet AVEO5 LS 1.6 L4 GAS Symptoms: |
Document: SEAT BELT BUCKLE LATCHING ISSUES AND/OR SEAT BELT WARNING LIGHTS ILLUMINATED Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AVEO5 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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