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2009 Chevrolet AVEO5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2009 Chevrolet AVEO5 car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet AVEO5 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Replacement
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS
Replacement
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Push piston back into caliper bore using suitable C-clamp, Fig. .
- Remove inlet fitting mounting bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting. Do not crimp brake hose.
- Remove caliper mounting bolts and caliper, Fig. . If there are signs of corrosion, replace bolts when installing caliper assembly.
- Reverse procedure to install.
Disassemble
- Clean outside of caliper, then drain brake fluid from caliper...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS
- Remove hub nut.
- Raise and support vehicle.
- Remove ball joint to steering knuckle nut.
- Break ball joint loose from steering knuckle.
- Push axle...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Circuit Verification -> Clearing Diagnostic Trouble Codes -> Condition For Setting DTC -> Description -> Diagnostic System Check -> Diagnostic Tests -> DTC C0550 Input Failure Of Vehicle Speed -> DTC C0551 TPMS Receiver Module Internal Fault -> DTC C0750, C0755, C0760 Or C0765 Tire Pressure Sensor Transmitter Battery Voltage Too Low -> DTC C0751, C0756, C0761 Or C0766 Reception Failure -> DTC C0775, C0776, C0777 Or C0778 Air Pressure Warning -> DTC C0779 Unregistered ID Code -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Testing
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Tests
Diagnostic System Check
- Before performing diagnostic procedures, proceed as follows:
- Ensure that the battery is fully charged and the cable connections are clean and tight.
- Check fuse panel for blown fuses.
- Ensure ground connections are clean and tight.
- Inspect system component for wear and damage.
- Ensure system electrical connector connections are clean and tight.
- Inspect for aftermarket devices that could effect TPMS operati...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES
Starter, Replace
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS
- Disconnect battery ground cable from battery.
- Raise and support vehicle.
- Remove starter solenoid nut to disconnect starter harness.
- Remove starter solenoid nut to disconnect battery positive connector.
- Remove ground bolt from engine block.
- Remove starter mountin...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 Aveo & 2009 G3
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS
On 2004-08 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Grasp the upper and lower portions of the glove compartment and pull the compartment out from the housing, Fig. .
- Through the glov...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS
The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES
Radiator, Replace
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS
- Disconnect battery ground cable.
- Drain engine cooling system into a suitable container.
- Disconnect cooling fan electrical connectors.
- Remove electric cooling fan mounting bolts.
- Remove electric cooling fans.
- Remove upper radiator hose clamp.
- Disconnect upper radiator hose from radiator.
- Disconnect lower radiator hose from radiator.
- Remove lower radiator hose clamp.
- Remove hose clamp from surge tank hose at radiator.
- Disconnect surge tank hose from radiator.
- Remove...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS
To remove power steering pump belt, remove accessory belt in first.
- Rotate tensioner star-nut counterclockwise a...
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TECHNICAL SERVICE BULLETINS FOR 2009 Chevrolet AVEO5 AUTOMOBILES
OEM TSB listings for most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. from 1985+.
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Document: Information on Driveline Clunk Noise When Shifting Between PARK and DRIVE, PARK and REVERSE or DRIVE and REVERSE Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS Auto Systems: |
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Chevrolet AVEO5 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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