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Chevrolet R3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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| 1991 | 1990 | 1989 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet R3500 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet R3500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+
A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-95 Chevrolet & GMC C & K, G, P & R & V Series
Vehicle: 1990 Chevrolet R3500 Pickup 7.4 V8 GAS
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BRAKE SERVICE PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+.
DRUM BRAKES, GENERAL MOTORS -> Drum Brake Service -> Adjustments -> 1990-91 CHEVROLET & GMC C & K SERIES -> AUTOMATIC APPLY PARKING BRAKES -> CABALLERO & EL CAMINO -> CHEVROLET & GMC FULL SIZE TRUCKS & VANS EXCEPT 1990-91 C & K SERIES -> CHEVROLET ASTRO VAN & GMC SAFARI VAN -> CHEVROLET S/T 10 & GMC S/T 15, OLDSMOBILE BRAVADA -> CONTROL ROD, ADJUST -> Duo-Servo Brakes -> Lever Type -> LUMINA (APV), SILHOUETTE & TRANS SPORT -> MANUAL PARKING BRAKES -> Non-Servo Brakes -> Pedal Type -> Propeller Shaft Type -> SERIES 10-30/1500-3500 -> SERVICE BRAKES -> TRACKER
Vehicle: 1991 Chevrolet R3500 Pickup 5.7 V8 GAS
SERVICE BRAKES
These brakes have self-adjusting shoe mechanisms that assure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the car comes to an uphill stop.
Although the brakes are self-adjusting, an initial adjustment is necessary after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation. Refer to "Installation" for this procedure.
Frequent usage of an automatic transmission forward range to h...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet R3500 Pickup cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1991 Chevrolet R3500 Pickup 6.2 V8 DIESEL
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1990 Chevrolet R3500 Pickup 6.2 V8 DIESEL
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Chevrolet R3500 Pickup 5.7 V8 GAS
- Disconnect battery ground cable.
- Remove starter braces or heat shields, if equipped.
- Disconnect starter solenoid electrical connectors.
- Raise and support vehicle.
- Remove at...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet R3500 Pickup cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 1991 Chevrolet R3500 Pickup 6.2 V8 DIESEL
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1990 Chevrolet R3500 Pickup 6.2 V8 DIESEL
- Drain cooling system into a suitable container.
- Remove upper fan shroud.
- Remove radiator hose inlet.
- Remove radiator hose outlet.
- Remove transmission oil cooler lines.
- Remove overflow hose.
- Remove ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet R3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet R3500 Pickup 6.2 V8 DIESEL
- Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
- Remove drive belt.
- Route b...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet R3500 Pickup AUTOMOBILES
Component location diagrams for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. from 1990+.
 PCV System Diagram for 1990 Chevrolet R3500 Pickup 5.7 V8 GASComponents on diagram: |
 Servo Diagram for 1989 Chevrolet R3500 Pickup 7.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet R3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S.
 1991 Chevrolet R3500 Pickup 6.2 V8 DIESEL Wiring DiagramComponents on diagram: |
 1990 Chevrolet R3500 Pickup 5.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet R3500 Pickup AUTOMOBILES
OEM TSB listings for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: NAVIGATION RADIO DIAGNOSTIC QUESTIONNAIRES FOR WARRANTY EXCHANGES THROUGH PQC PARTS RESTRICTION PROCESS - REVISED Vehicle: 1989 Chevrolet R3500 Pickup 7.4 V8 GAS Auto Systems: |
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Document: FRONT WHEEL SLIDE (10,000 TO 12,000 #GVW) - SERVICE Vehicle: 1989 Chevrolet R3500 Pickup 6.2 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet R3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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