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Chevrolet Express 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Express 1500 car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Express 1500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1999 Chevrolet Express 1500 5.7 V8 GAS
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BRAKE SERVICE PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Astro, Bravada, S & T Series & Safari -> Automatic Apply Parking Brakes -> Aztek, Montana, Silhouette, Trans Sport & Venture -> C & K Series -> Control Rod -> G & P Series -> Lever Type -> Manual Parking Brake -> Optional Method -> Pedal Type -> Propeller Shaft Type -> Service Brake -> Standard Method -> Tracker
Vehicle: 2000 Chevrolet Express 1500 4.3 V6 GAS
Service Brake
These brakes have self-adjusting shoe mechanisms that ensure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the car comes to an uphill stop.
Although the brakes are self-adjusting, an initial adjustment is necessary after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation.
Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Express 1500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2003 Chevrolet Express 1500 5.3 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2004 Chevrolet Express 1500 4.3 V6 GAS
Front
- Raise and support vehicle.
- Mark the front U-joint to the pinion yoke on the front differential.
- Mark the relationship of the rear U-joint to the transfer case drive flange.
- Remove the retaining nuts and bolts from the drive flange.
- Remove the clamps and retaining bolts from the front drive axle pinion flange.
- Remove the front propeller shaft from the vehicle.
- Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft retainer bolts 18 f...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Express 1500 cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Indicator Sensor
Vehicle: 2009 Chevrolet Express 1500 4.3 V6 GAS
Tire Pressure Indicator Sensor
Each tire pressure sensor has an internal power supply which has a service life of 10 years.
Removal
- Loosen the lug nuts.
- Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
- Prior to dismounting the tire from the wheel, note the following precautions:
- Position the bead breaking fixture 90° from the valve stem when separating the tire bead from the wheel.
- Place the mounting and dismounting head so that the tire iron or pry bar can be inserted slightly clockwise of the sensor body when prying the tire bead up and over ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+.
Alternator, Replace -> Auxiliary -> Single Alternator
Vehicle: 1999 Chevrolet Express 1500 5.0 V8 GAS
Single Alternator
- Disconnect battery ground cable.
- Remove coolant reservoir and air cleaner.
- Remove upper fan shroud.
- Remove drive belt, using suitable removal tool.
- Remove heater hose pipe from alternator and oil fill tubes from support bracket.
- Remove alternator mounting bolts, then alternator from vehicle.
- Disconnect electrical connectors.
- Reverse procedure to install, noting the following:
- Torque front alternator mounting bolt to 37 f...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Express 1500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> StabiliTrak Control System Warning Lamp ->
Vehicle: 2008 Chevrolet Express 1500 LT 5.3 V8 FLEX
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warning...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Chevrolet Express 1500 LS 5.3 V8 FLEX
Inlet
- Drain cooling system into a suitable container.
- Release clamp on heater inlet hose at heater core.
- Remove hose from heater core.
- Release clamp on heater inlet hose at engine.
- Remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Express 1500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet Express 1500 LS 5.3 V8 FLEX
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Express 1500 AUTOMOBILES
Component location diagrams for most Chevrolet Express 1500 cars and light trucks sold in the U.S. from 1990+.
 Front Of The Vehicle Diagram for 2006 Chevrolet Express 1500 4.3 V6 GASComponents on diagram: |
 Front End Lamps Diagram for 2008 Chevrolet Express 1500 LT 5.3 V8 FLEXComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Express 1500 AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Express 1500 cars and light trucks sold in the U.S.
 2007 Chevrolet Express 1500 LS 5.3 V8 FLEX Wiring DiagramComponents on diagram: |
 2007 Chevrolet Express 1500 LT 5.3 V8 FLEX Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Express 1500 AUTOMOBILES
OEM TSB listings for most Chevrolet Express 1500 cars and light trucks sold in the U.S. from 1985+.
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Document: DIAGNOSTIC INFORMATION ON DIAGNOSTIC TROUBLE CODE (DTC) P0894 AND P1870 - REVISED Vehicle: 2007 Chevrolet Express 1500 LS 5.3 V8 GAS Auto Systems: |
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Document: NO REVERSE, SECOND GEAR OR FOURTH GEAR - 4L60/65-E - REVISED Vehicle: 2000 Chevrolet Express 1500 4.3 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Express 1500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Express 1500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Express 1500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Express 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Express 1500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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