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Chevrolet Express 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Express 1500 car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Express 1500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+
Electric Cooling Fans -> Light Duty Trucks & Vans -> Description -> Aztek, Montana, Rendezvous, Silhouette & Venture -> C, K & P Series
Vehicle: 2001 Chevrolet Express 1500 5.0 V8 GAS
Aztek, Montana, Rendezvous, Silhouette & Venture
The engine cooling fan system consists of two electric cooling fans and three fan relays. The PCM controls the relays that operate both fans together at low or high speeds.
To operate the fans at low speed the PCM provides a ground path for the Cooling Fan No. 1 relay. This allows current to flow through both cooling fans in a series circuit to ground.
To operate the fans at high speed the PCM provides a ground path for all three cooling fan relays. This changes the circuit to parallel and...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+.
Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor, Replace -> 2WD Models -> 4WD Models -> Except Montana, Silhouette & Venture -> Front -> Montana, Silhouette & Venture -> Rear
Vehicle: 2005 Chevrolet Express 1500 5.3 V8 GAS
2WD Models
Except Montana, Silhouette & Venture
Front
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove caliper as outlined in .
- Remove grease cap from hub/rotor, Fig. .
- Remove cotter pin, nut and washer.
- Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
- Reverse procedure to install, noting the following:
- Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
- Torque nut to 12 ft. lbs., while turning wheel assembly forward by hand, back nut off one flat or until hole in spindle aligns with hole in nut. Insert ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Express 1500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2000 Chevrolet Express 1500 4.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2007 Chevrolet Express 1500 LT 5.3 V8 FLEX
Front
- Raise and support vehicle.
- Mark the front U-joint to the pinion yoke on the front differential.
- Mark the relationship of the rear U-joint to the transfer case drive flange.
- Remove the retaining nuts and bolts from the drive flange.
- Remove the clamps and retaining bolts from the front drive axle pinion flange.
- Remove the front propeller shaft from the vehicle.
- Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft retainer bolts 18 f...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Express 1500 cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2009 Chevrolet Express 1500 5.3 V8 FLEX
The Low Tire Pressure warning lamp and/or the DIC (Driver Information Center) Low Tire Pressure message can be cl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Chevrolet Express 1500 LT 5.3 V8 FLEX
- Disconnect battery ground cable.
- Loosen air cleaner resonator outlet duct clamp.
- Remove air cleaner resonator outlet duct mounting bolts.
- Disconnect electrical connector from air cleaner resonator outlet duct.
- Remove air cleaner resonator outlet duct.
- Disconnect mass air flow/intake air temperature sensor connector.
- Remove MAF/IAT sensor.
- Pull up on air cleaner assembly to release retainers from air cleaner adaptor.
- Remove retaining bolt for coolant recovery reservoir, then set reservoir asid...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Express 1500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2009 Chevrolet Express 1500 4.3 V6 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Express 1500 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Chevrolet Express 1500 LT 5.3 V8 FLEX
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at heater inlet pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Express 1500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Express 1500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Chevrolet Express 1500 5.7 V8 GAS
These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.
- Rotate tensioner counterclockwise using suitable 1/2 inch break...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Express 1500 AUTOMOBILES
Component location diagrams for most Chevrolet Express 1500 cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2007 Chevrolet Express 1500 LS 5.3 V8 FLEXComponents on diagram: |
 Engine Compartment Components Diagram for 2007 Chevrolet Express 1500 LT 5.3 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Express 1500 AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Express 1500 cars and light trucks sold in the U.S.
 1999 Chevrolet Express 1500 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 2007 Chevrolet Express 1500 LS 5.3 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Express 1500 AUTOMOBILES
OEM TSB listings for most Chevrolet Express 1500 cars and light trucks sold in the U.S. from 1985+.
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Document: 2000 LABOR TIME GUIDE UPDATES Vehicle: 1999 Chevrolet Express 1500 5.7 V8 GAS Auto Systems: |
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Document: ON STAR PROACTIVE PARTS SHIPMENT PROCESS - REVISED (CANCELLED) Vehicle: 1999 Chevrolet Express 1500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Express 1500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Express 1500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Express 1500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Express 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Express 1500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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