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Chevrolet HHR CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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BRAKE SERVICE PROCEDURES FOR Chevrolet HHR AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet HHR cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 2006 Chevrolet HHR LT 2.2 L4 GAS
Hard Pedal
- Internal vacuum leak.
- Faulty control valve.
- Broken or damaged hydraulic brake lines.
- Collapsed or damaged vacuum hose.
- Plugged or loose vacuum fitting.
- Bad stud welds on front or rear housing on power head.
- Faulty booster diaphragm.
- Restricted air filter element.
- Worn or distorted reaction plate or levers.
- Cracked or broken pow...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet HHR AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet HHR cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> HHR & SSR -> Normal Service -> Severe Service
Vehicle: 2006 Chevrolet HHR LS 2.2 L4 GAS
Normal Service
Replace every 25,000 ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet HHR AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet HHR cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 Chevrolet HHR LT 2.4 L4 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- On models equipped with standard disc brakes,proceed as follows:
- Insert a punch or drift into cooling fins of brake rotor.
- Position punch or drift against brake caliper mounting bracket.
- Using a breaker bar and appropriate size socket, loosen wheel drive shaft nut.
- On models equipped with Brembo disc brakes,proceed as follows:
- Have an assistant apply the brakes.
- Using a breaker bar and appropriate size socket, loosen wheel drive shaft nut.
- On all models, remove wheel drive shaft nut from wheel drive shaft and discard. DO N...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet HHR AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet HHR cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Chevrolet HHR LT 2.2 L4 FLEX
The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system uses the BCM (Body Control Module), DIC, instrument panel cluster, RCDLR (Remote Control Door Lock Receiver), a RF (Radio Frequency) transmitting tire pressure sensor in each wheel and the serial data circuit. Each tire pressure sensor has an internal power supply with service life of 10 years.
When the vehicl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet HHR AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet HHR cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2008 Chevrolet HHR LT 2.2 L4 GAS
- Disconnect battery ground cable.
- Gently lift up rear of air cleaner assembly in order to disengage air cleaner from studs.
- Reposition air cleaner assembly in order to access positive crankcase ventilation hose and throttle body duct.
- Reposition PCV hose clamp and remove PCV hose from air cleaner assembly.
- Loosen air cleaner outlet duct clamp at throttle body.
- Disconnect engine wiring harness electrical connector from mass air flow intake air temperature sensor.
- Remove air cleaner assembly.
- Raise and support vehicle.
- Remove front tires and wheels.
- Remove front wheelhouse liner bolts a...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet HHR AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet HHR cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2006-09 HHR
Vehicle: 2008 Chevrolet HHR LT Panel 2.2 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment damper retainer, then remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet HHR AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet HHR cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 2006 Chevrolet HHR LT 2.4 L4 GAS
The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet HHR AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet HHR cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 Chevrolet HHR LS 2.2 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet HHR AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet HHR cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 Chevrolet HHR LS 2.2 L4 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove front fender liner.
- Remove engine splash shield retainers and splash shield.
- Install a suitable accessory belt tensioner...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet HHR AUTOMOBILES
Component location diagrams for most Chevrolet HHR cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Chevrolet HHR AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet HHR cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet HHR AUTOMOBILES
OEM TSB listings for most Chevrolet HHR cars and light trucks sold in the U.S. from 1985+.
Document: BATTERY PART RESTRICTION PROGRAM EFFECTIVE MARCH 1ST, 2008 - REVISED Vehicle: 2008 Chevrolet HHR LT 2.2 L4 GAS Auto Systems: |
Document: NAVIGATION RADIO DIAGNOSTIC QUESTIONNAIRES FOR WARRANTY EXCHANGES THROUGH PQC PARTS RESTRICTION PROCESS - REVISED Vehicle: 2009 Chevrolet HHR LT Panel 2.2 L4 FLEX Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet HHR AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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