2006 Chevrolet HHR REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2006 Chevrolet HHR CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Chevrolet HHR car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet HHR automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2006 Chevrolet HHR vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2006 Chevrolet HHR AUTOMOBILES

Disc Brakes -> Delco Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 2006 Chevrolet HHR LT 2.2 L4 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Chevrolet HHR AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> HHR & SSR -> Normal Service -> Severe Service
Vehicle: 2006 Chevrolet HHR LT 2.2 L4 GAS

Normal Service

Replace every 25,000 ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Chevrolet HHR AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2006 Chevrolet HHR LT 2.4 L4 GAS

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • On models equipped with standard disc brakes,proceed as follows:
    • Insert a punch or drift into cooling fins of brake rotor.
    • Position punch or drift against brake caliper mounting bracket.
    • Using a breaker bar and appropriate size socket, loosen wheel drive shaft nut.
  • On models equipped with Brembo disc brakes,proceed as follows:
    • Have an assistant apply the brakes.
    • Using a breaker bar and appropriate size socket, loosen wheel drive shaft nut.
  • On all models, remove wheel drive shaft nut from wheel drive shaft and discard. DO N...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Chevrolet HHR AUTOMOBILES

Starter, Replace
Vehicle: 2006 Chevrolet HHR LT 2.2 L4 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter solenoid nut.
  • Remove positive battery ground terminal from starter.
  • Remove engine harness terminal from starter.
  • Remove starter solenoid S-terminal nut.
  • Remove engine harness terminal from star...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 Chevrolet HHR AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 2006-09 HHR
Vehicle: 2006 Chevrolet HHR LS 2.2 L4 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

  • Open the glove compartment.
  • Remove the glove compartment damper retainer, then remo...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Chevrolet HHR AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 2006 Chevrolet HHR LS 2.2 L4 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Chevrolet HHR AUTOMOBILES

Radiator, Replace
Vehicle: 2006 Chevrolet HHR LS 2.2 L4 GAS

  • Drain cooling system into a suitable container.
  • Remove air cleaner assembly.
  • Disconnect hood latch release cable.
  • Remove hood latch bolts and hood latch.
  • Raise and support vehicle.
  • Position a suitable drain pan under transaxle cooler pipes.
  • Remove transaxle oil cooler pipes retaining nut, then cooler pipes from transaxle.
  • Remove transaxle oil cooler pipes from fittings...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Chevrolet HHR AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2006 Chevrolet HHR LT 2.2 L4 GAS

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Remove front fender liner.
  • Remove engine splash shield retainers and splash shield.
  • Install a suitable accessory belt tensioner...

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COMPONENT LOCATION DIAGRAMS FOR 2006 Chevrolet HHR AUTOMOBILES

Component location diagrams for most 2006 Chevrolet HHR cars and light trucks sold in the U.S. from 1990+.

Engine Harness Diagram for 2006 Chevrolet HHR LT 2.2 L4 GASEngine Harness Diagram for 2006 Chevrolet HHR LT 2.2 L4 GAS

Components on diagram:
  • Fuse Block
  • Engine Control Module Connector
  • Transmission Control Module Connector
  • Engine Block
  • Connector C100
  • Steering Column Diagram for 2006 Chevrolet HHR LT 2.2 L4 GASSteering Column Diagram for 2006 Chevrolet HHR LT 2.2 L4 GAS

    Components on diagram:
  • Windshield Wiper Switch
  • Turn Signal Switch
  • Windshield Washer Switch
  • Power Steering Control Module
  • Malfunction Switch
  • CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet HHR PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2006 Chevrolet HHR AUTOMOBILES

    OEM drawn wiring diagrams for most 2006 Chevrolet HHR cars and light trucks sold in the U.S.

    2006 Chevrolet HHR LS 2.2 L4 GAS Wiring Diagram2006 Chevrolet HHR LS 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Heated Seat Control Module Driver
  • Heated Seat Element Driver
  • Heater/ Vent/ Air Conditioning Control Module
  • Run/ Crank Relay
  • 2006 Chevrolet HHR LT 2.4 L4 GAS Wiring Diagram2006 Chevrolet HHR LT 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Low Beam Relay
  • Body Control Module
  • High Beam Indicator
  • High Beam Relay
  • CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet HHR WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2006 Chevrolet HHR AUTOMOBILES

    OEM TSB listings for most 2006 Chevrolet HHR cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2006 Chevrolet HHR LT 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: GM of Canada New Vehicle Limited Warranty Tire Program
    Vehicle: 2006 Chevrolet HHR LT 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet HHR TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2006 Chevrolet HHR AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet HHR SPECIFICATIONS DATA!

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