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2009 Chevrolet HHR CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Chevrolet HHR AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2009 Chevrolet HHR LT 2.2 L4 FLEX
- Raise and support vehicle.
- Remove wheel and tire assembly.
- On models equipped with standard disc brakes,proceed as follows:
- Insert a punch or drift into cooling fins of brake rotor.
- Position punch or drift against brake caliper mounting bracket.
- Using a breaker bar and appropriate size socket, loosen wheel drive shaft nut.
- On models equipped with Brembo disc brakes,proceed as follows:
- Have an assistant apply the brakes.
- Using a breaker bar and appropriate size socket, loosen wheel drive shaft nut.
- On all models, remove wheel drive shaft nut from wheel drive shaft and discard. DO N...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Chevrolet HHR AUTOMOBILES
Relearn Procedures -> Keyless Entry Transmitter Or DIC Method -> Scan Tool Method
Vehicle: 2009 Chevrolet HHR LT 2.2 L4 FLEX
Keyless Entry Transmitter Or DIC Method
- On models with standard ignition switch, place the ignition switch in the On position.
- On models with keyless ignition switch, place the ignition switch in the Accy position.
- On all models, using the keyless entry transmitters press the lock and unlock buttons at the same time until a horn chirp sounds indicating the learn mode has been actuated. The left front turn signal will also be illuminated.
- Using the DIC (Driver Information Center) press and release the Info button until the Tire Learn message is indicated on the DIC display. Depres...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Chevrolet HHR AUTOMOBILES
Alternator, Replace
Vehicle: 2009 Chevrolet HHR LS Panel 2.2 L4 FLEX
- Disconnect battery ground cable.
- Remove drive belt.
- Disconnect engine harness alternator connector.
- Remove engine harness alternator terminal boot.
- Remove positive battery cable nut from alternat...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Chevrolet HHR AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2006-09 HHR
Vehicle: 2009 Chevrolet HHR LT Panel 2.2 L4 FLEX
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment damper retainer, then remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Chevrolet HHR AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 2009 Chevrolet HHR LT 2.2 L4 FLEX
The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Chevrolet HHR AUTOMOBILES
Radiator, Replace
Vehicle: 2009 Chevrolet HHR LT Panel 2.2 L4 FLEX
- Drain cooling system into a suitable container.
- Remove air cleaner assembly.
- Remove hood latch from tie bar and set aside.
- Remove transmission lines from radiator.
- Remove radiator inlet hose from radiator.
- Remove radiator outlet hose from radiator.
- Remove radiator bracket assembly bolts.
- Remove rad...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Chevrolet HHR AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet HHR SS 2.0 L4 GAS
- Remove mass air flow (MAF) sensor.
- Remove air cleaner outlet duct.
- Disconnect air cleaner inlet duct from air cleaner assembly.
- Rotate or lift belt t...
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TECHNICAL SERVICE BULLETINS FOR 2009 Chevrolet HHR AUTOMOBILES
OEM TSB listings for most 2009 Chevrolet HHR cars and light trucks sold in the U.S. from 1985+.
Document: BluetoothA® Option Availability Vehicle: 2009 Chevrolet HHR LT 2.4 L4 FLEX Auto Systems: |
Document: Information on Driveline Clunk Noise When Shifting Between PARK and DRIVE, PARK and REVERSE or DRIVE and REVERSE Vehicle: 2009 Chevrolet HHR LT 2.4 L4 FLEX Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Chevrolet HHR AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Chevrolet HHR cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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