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Chevrolet G20 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G20 VAN car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet G20 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+
Vacuum & Wiring Diagrams -> Light Duty Trucks & Vans -> Heater
Vehicle: 1994 Chevrolet G20 VAN 6.5 V8 DIESEL
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BRAKE SERVICE PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 1994 Chevrolet G20 VAN 6.5 V8 DIESEL
Removal
- Remove caliper assembly as outlined above.
- Remove inboard pad with retainer spring. Dislodge outboard pad and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
- Remove two sleeves from inboard ears of the caliper.
- Remove four rubber bushings from the grooves in each of the caliper ears.
Installation
- Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or equivalent.
- Install new bushings and sleeves in caliper ears. Position the sleeve so that the end toward the pad is flush ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G20 VAN cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1991 Chevrolet G20 VAN 5.0 V8 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+.
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1993 Chevrolet G20 VAN 5.0 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- Mark rear universal joint to drive shaft flange.
- Remove retaining bolts and clamps.
- Remove propeller shaft from pinion drive flange.
- Remove propeller shaft from transmission/transfer case.
- Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
- Reverse procedure to install, noting the following:
- Align reference marks made during removal.
- Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
- Raise and support vehicle.
- Suppor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Chevrolet G20 VAN 6.2 V8 DIESEL
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> StabiliTrak Control System Warning Lamp ->
Vehicle: 1994 Chevrolet G20 VAN Sportvan 5.0 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warning...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1995 Chevrolet G20 VAN Sportvan 5.0 V8 GAS
- Drain coolant from radiator into a suitable container.
- Remove upper fan shroud bolts and upper fan shroud.
- Remove upper insulators and brackets.
- Remove upper and lower radiator hoses.
- Disconnect and plug transmission fluid cooler lines.
- Disconnect and plug engine oil cooler lines.
- Remove lower fan shroud r...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet G20 VAN AUTOMOBILES
Component location diagrams for most Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1990+.
 Fuel Filter Diagram for 1989 Chevrolet G20 VAN Sportvan 5.0 V8 GASComponents on diagram: |
 LH Rear Inner Corner Of Vehicle Diagram for 1997 Chevrolet G20 VAN Express 4.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet G20 VAN AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet G20 VAN cars and light trucks sold in the U.S.
 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS Wiring DiagramComponents on diagram: |
 1993 Chevrolet G20 VAN 5.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet G20 VAN AUTOMOBILES
OEM TSB listings for most Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: MANUAL TRANSMISSION OPERATING CHARACTERISTICS - REVISED Vehicle: 1994 Chevrolet G20 VAN Sportvan 5.0 V8 GAS Auto Systems: |
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Document: NEW POWERTRAIN QUALITY CENTER FOR ENGINE AND TRANSMISSION ASSEMBLY REPLACEMENT Vehicle: 1986 Chevrolet G20 VAN 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G20 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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