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Chevrolet Corvette CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Corvette car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Corvette automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Corvette cars and light trucks from 1990+
Serpentine Drive Belt Routing -> Domestic Passenger Cars -> General Motors Corp. & Saturn
Vehicle: 1995 Chevrolet Corvette 5.7 V8 GAS
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BRAKE SERVICE PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Corvette cars and light trucks from 1990+.
ANTI-LOCK BRAKES, GENERAL MOTORS -> Corvette (Bosch ABS II Type) -> SYSTEM COMPONENTS -> CONTROL MODULE -> LATERAL ACCELERATION SWITCH (ACCELEROMETER) -> MODULATOR VALVE -> WHEEL SPEED SENSORS -> WIRING HARNESS, RELAY & FUSE
Vehicle: 1991 Chevrolet Corvette ZR-1 5.7 V8 GAS
The ABS II consists of a modulator valve, control module, lateral acceleration switch, wheel speed sensors and toothed rings, fuse, wiring harness and relay.
MODULATOR VALVE
The modulator valve, Fig. , consists of three rapidly switching solenoid valves, two accumulator chambers (one for each brake circuit) and a return pump. One solenoid valve is assigned to each front wheel brake, the third is assigned to the rear wheel brakes. This system is known as a "Three-channel system."
The modulator valve receives its instructions from control module. The modular valve regulates brake flu...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Corvette cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> 2004-06 Corvette & XLR -> Automatic Transaxle -> Manual Transaxle
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Automatic Transaxle
- Relieve fuel system pressure as outlined under "Fuel System Pressur... "
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Corvette cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Axle Shaft -> Propeller Shaft
Vehicle: 1995 Chevrolet Corvette ZR-1 5.7 V8 GAS
Propeller Shaft
- With transmission in neutral and parking brake released, raise and support vehicle, then remove underbody braces, as required.
- Remove exhaust system as follows:
- Disconnect AIR pipe from catalytic converter and exhaust pipe.
- Disconnect electrical connector to oxygen sensor.
- Remove bolts securing muffler to hangers, disconnect exhaust pipes from manifolds and remove exhaust system as an assembly.
- Support transmission, remove support beam retaining bolts and support beam.
- Mark position of shaft in relation to pinion flange for installation.
- Remove straps securing univer...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Corvette cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> 1991-95 -> 1991-96 Diagnostic Trouble Code Identification -> 1996 -> Accessing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections
Vehicle: 1991 Chevrolet Corvette 5.7 V8 GAS
Accessing Diagnostic Trouble Codes
1991-95
The trouble codes can be accessed by connecting a suitable jumper wire between the ALDL connector link terminals B and A. The connector is located under the left side of the instrument panel. The Low Tire Pressure Warning Lamp will blink the trouble codes. The codes may also be accessed by connecting a suitably programmed scan tool to the ALDL connector.
1996
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
1991-96 Diagnostic Trouble Code Identification
[[table data]]Intermittent & Poor Connec...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Corvette cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1994 Chevrolet Corvette 5.7 V8 GAS
If shims are required between starter and engine block, they should be placed in their original location during installation. If starter is noisy during cranking, remove one .015 inch double shim or add one .015 single shim to outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.
- Disconnect battery ground cable.
- Drain cooling system into a suita...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Corvette cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 XLR & 2005-09 Corvette
Vehicle: 2005 Chevrolet Corvette 6.0 V8 GAS
On 2004-07 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2008-09 XLR models, under normal operating conditions the cabin air filter should be replaced every 25,000 miles. In dusty areas change the cabin air filter more often.
On 2008-09 Corvette models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty a...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Corvette cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Anti-Lock Warning Lamp ->
Vehicle: 2006 Chevrolet Corvette 6.0 V8 GAS
This lamp should light when the ignition is turned On. The lamp may light for as long as 30 seconds as a bulb and system inspection. If lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When lamp is lit, turn ignition Off, then restart engine. If l...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Corvette cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2001 Chevrolet Corvette 5.7 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Remove retaining strap, which retains heater inlet hose to evaporator tube front.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from engine coolant pump.
- Remove inlet heater hose from engine coolant pump.
- Remo...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Corvette AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Corvette cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet Corvette 6.2 V8 GAS
- Mark belt running directions, if belt is to be reused.
- Reduce tension by rotating tensioner away from belts using suitable hex-head sock...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Corvette AUTOMOBILES
Component location diagrams for most Chevrolet Corvette cars and light trucks sold in the U.S. from 1990+.
 Cellular Communication Diagram for 2006 Chevrolet Corvette Z06 7.0 V8 GASComponents on diagram: |
 Behind Center of I/P Diagram for 1993 Chevrolet Corvette 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Corvette AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Corvette cars and light trucks sold in the U.S.
 2004 Chevrolet Corvette Z06 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 2001 Chevrolet Corvette Z06 5.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Corvette AUTOMOBILES
OEM TSB listings for most Chevrolet Corvette cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION SHIFT, ENGINE DRIVEABILITY CONCERNS OR SERVICE ENGINE SOON (SES) LIGHT ON AS A RESULT OF THE USE OF AN EXCESSIVELY/OVER OILED AFTERMARKET, REUSABLE AIR FILTER - REVISED Vehicle: 1991 Chevrolet Corvette 5.7 V8 GAS Symptoms: |
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Document: PAINT - HVLP APPLICATION - INFO/EQUIP MANUFACTURERS Vehicle: 1990 Chevrolet Corvette ZR-1 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Corvette AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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