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2004 Chevrolet Corvette CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Corvette car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Corvette automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
Passenger Cars
Body Control Module (BCM)
Alero & Grand Am
This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.
- Ensure battery is fully charged and ignition switch is in the ON position.
- Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
- Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
- If BCM fails to accept the pr...
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS
Front & Rear Split System
When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.
If the rear brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.
If the front brake system fails, initial brake pedal movement will cause the ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> 2004-06 Corvette & XLR -> Automatic Transaxle -> Manual Transaxle
Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Automatic Transaxle
- Relieve fuel system pressure as outlined under "Fuel System Pressur... "
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
- Raise and suitably support vehicle.
- Remove rear tire and wheel assemblies.
- Remove catalytic converter pipe assembly.
- Tie off lefthand muffler assembly to underbody to support muffler out of way.
- Remove righthand muffler assembly.
- Remove driveline tunnel closeout panel.
- Using a flat-bladed screwdriver, remove rear bellhousing access plug.
- Following step must be performed to assure proper torque converter balance during installation. Matchmark transmission flexplate to transmission torque converter through access hole in rear bellhousing.
- Remove transmission flexplate to transmission ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Reset Procedures
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
If the system detects a tire pressure above 42 psi., the HIGH TIRE PRESSURE message will be displayed on the DIC. If the system detects a tire pressure between 5 and 25 psi., LOW TIRE PRESSURE will be displayed. If a tire pressure be...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Starter, Replace
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
- Disconnect battery ground cable.
- Remove right catalytic converter.
- Remove positive battery cable nut.
- Remove positive battery cable terminal and engine harness l...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater pipe assembly using hose clamp pliers J 38185 or equivalent.
- Remove hose from heater pipe assembly.
- Disconnect heater inlet hose from underhood junction box retainer clip.
- Reposition heater hose inlet clamp at water pump using hose clamp pliers J 38185 or equivalent.
- Remove heater inlet hose from water pump...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
- Loosen accessory drive belt tensioners No. 3 and 10 in to reduce tension on accessory drive belts.
- Remove accessory drive belts.
- Clean accessory drive belt sur...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Corvette AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. from 1990+.
 Behind Brake Rotor - LF Diagram for 2004 Chevrolet Corvette Z06 5.7 V8 GASComponents on diagram: |
 Steering Column Diagram for 2004 Chevrolet Corvette Z06 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Corvette AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S.
 2004 Chevrolet Corvette Z06 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Corvette Z06 5.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Corvette AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Corvette AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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