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2009 Chevrolet Corvette CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2009 Chevrolet Corvette AUTOMOBILES
Disc Brakes -> PBR Dual Piston Front Disc Brake -> Caliper Service -> Assemble -> Corvette -> Disassemble -> Inspection -> Installation -> Removal -> XLR
Vehicle: 2009 Chevrolet Corvette 6.2 V8 GAS
Removal
Corvette
- Remove 2/3 of total brake fluid capacity from master cylinder reservoir.
- Raise and support vehicle, then remove tire and wheel assembly.
- If caliper requires overhaul, remove inlet fitting mounting bolt, then disconnect inlet fitting from caliper housing.
- Discard both gaskets, then plug openings in inlet fitting and caliper. Do not crimp brake hose since this may damage hose's internal structure.
- Remove caliper guide pin bolts, then the caliper from rotor and caliper mounting bracket. If only shoe and linings require replacement, suspend caliper from upper control arm ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Chevrolet Corvette AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2009 Chevrolet Corvette ZR1 6.2 V8 GAS
- Raise and suitably support vehicle.
- Remove rear tire and wheel assemblies.
- Remove catalytic converter pipe assembly.
- Tie off lefthand muffler assembly to underbody to support muffler out of way.
- Remove righthand muffler assembly.
- Remove driveline tunnel closeout panel.
- Using a flat-bladed screwdriver, remove rear bellhousing access plug.
- Following step must be performed to assure proper torque converter balance during installation. Matchmark transmission flexplate to transmission torque converter through access hole in rear bellhousing.
- Remove transmission flexplate to transmission ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Chevrolet Corvette AUTOMOBILES
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Chevrolet Corvette 6.2 V8 GAS
Refer to Figs. through for w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Chevrolet Corvette AUTOMOBILES
Alternator, Replace
Vehicle: 2009 Chevrolet Corvette ZR1 6.2 V8 GAS
- Disconnect battery ground cable from battery.
- Remove accessory drive belt.
- Remove alternator electrical connectors.
- Remove battery feed terminal nut from alternator.
- Remove battery feed cable.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Chevrolet Corvette AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 XLR & 2005-09 Corvette
Vehicle: 2009 Chevrolet Corvette 6.2 V8 GAS
On 2004-07 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2008-09 XLR models, under normal operating conditions the cabin air filter should be replaced every 25,000 miles. In dusty areas change the cabin air filter more often.
On 2008-09 Corvette models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty a...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Chevrolet Corvette AUTOMOBILES
General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 2009 Chevrolet Corvette 6.2 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Chevrolet Corvette AUTOMOBILES
Radiator, Replace
Vehicle: 2009 Chevrolet Corvette ZR1 6.2 V8 GAS
- Recover refrigerant from A/C system.
- Drain cooling system into a suitable container.
- Remove A/C condenser as follows:
- Remove upper radiator support.
- Remove A/C compressor hose assembly to A/C condenser fitting bolt.
- Disconnect A/C compressor hose assembly from A/C condenser fitting. Cap or tape open A/C components immediately to prevent system contamination.
- Remove and discard seal washer.
- Cap or tape A/C compressor hose assembly.
- Raise and support vehicle.
- Remove front evaporator inlet line bolt from A/C condenser.
- Disconnect front evaporator inlet line from A/C condenser.
- Remove and di...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Chevrolet Corvette AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet Corvette 6.2 V8 GAS
- Mark belt running directions, if belt is to be reused.
- Reduce tension by rotating tensioner away from belts using suitable hex-head sock...
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TECHNICAL SERVICE BULLETINS FOR 2009 Chevrolet Corvette AUTOMOBILES
OEM TSB listings for most 2009 Chevrolet Corvette cars and light trucks sold in the U.S. from 1985+.
Document: Information on Driveline Clunk Noise When Shifting Between PARK and DRIVE, PARK and REVERSE or DRIVE and REVERSE Vehicle: 2009 Chevrolet Corvette 6.2 V8 GAS Auto Systems: |
Document: BluetoothA® Option Availability Vehicle: 2009 Chevrolet Corvette 6.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Chevrolet Corvette AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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