Auto Parts Search
Chevrolet Silverado 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
| 2004 | 2003 | 2002 | 2001 |
| 2000 | 1999 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Silverado 2500 car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Silverado 2500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Silverado 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Silverado 2500 cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> Light Duty Trucks & Vans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable
Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 CNG
Air Bag System Disarming & Arming
Refer to and for air bag system disarming and arming proced...
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR Chevrolet Silverado 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Silverado 2500 cars and light trucks from 1990+.
Anti-lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 1997 Astro -> 1997 C & K Series -> 1997 G-Series -> 1997 P-Series -> 1997 S & T Series -> 1997-99 -> 1997-99 Except 1999 Sierra & Silverado -> 1997-99 G Van & P Series -> 1998 Astro -> 1998 C & K Series -> 1998 G-Series -> 1998 P-Series -> 1998 S & T Series -> 1999 Astro -> 1999 C & K Series Except Sierra & Silverado -> 1999 G-Series -> 1999 P-Series -> 1999 S & T Series -> 1999 Sierra & Silverado -> 2000 Astro -> 2000 C & K Series except Sierra, Silverado, Suburban, Tahoe & Yukon -> 2000 G-Series -> 2000 S & T Series -> 2000 Sierra -> 2000 Silverado -> 2000 Suburban -> 2000 Tahoe -> 2000 Yukon -> 2000-01 -> 2000-01 G Van -> 2001 Astro -> 2001 C & K Series -> 2001 G-Series -> 2001 S & T Series -> Accessing Diagnostic Trouble Codes -> Astro, Safari & S & T Series -> C & K Series -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Process -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> G Van & P Series -> Intermittents & Poor Connections -> Temperature Vs. Resistance -> Wiring Diagrams
Vehicle: 1999 Chevrolet Silverado 2500 5.3 V8 GAS
Accessing Diagnostic Trouble Codes
Diagnostic trouble codes (DTCs) can only be read by connecting a suitably programmed scan tool to the Data Link Connector (DLC) and following the tool manufacturer instructions.
Diagnostic Trouble Code Interpretation
Refer to Figs. and , for Diagnostic Trouble Code (DTC) interpretation.
Wiring Diagrams
Refer "Wiring Diagrams" in "Vehicle Systems"
Connector Pin ID
On 2000 S & T Series only, ensure correct anti-lock brake system connector pin identifications are used.
[[table data]]Diagnostic Process
- Inspect master cylinder reservoir fluid level and for possible fluid...
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 2500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2000 Chevrolet Silverado 2500 5.3 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Silverado 2500 cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 1999 Chevrolet Silverado 2500 5.3 V8 GAS
Front
Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include propeller shafts, wheel drive shafts, pinion flanges, and output shafts.
Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.
- Raise and support vehicle.
- Remove transfer case shield, if equipped.
- If equipped with double clamp style boot, remove clamp at transfer case by prying up expo...
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Silverado 2500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 GAS
- Disconnect battery ground cable.
- Remove air inlet duct, if required.
- Disconnect terminal plug and battery lead connections from back of alternator.
- Remove upper fan shroud mounting bolts and fan shroud.
- Remove accessory drive belt using suitable 3/8 i...
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 2500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2001 Chevrolet Silverado 2500 6.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Silverado 2500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Silverado 2500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 1999 Chevrolet Silverado 2500 6.0 V8 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Silverado 2500 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Chevrolet Silverado 2500 5.3 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install.
Upper
- Drain co...
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Silverado 2500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 2500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR Chevrolet Silverado 2500 AUTOMOBILES
Component location diagrams for most Chevrolet Silverado 2500 cars and light trucks sold in the U.S. from 1990+.
 A/C Components Diagram for 2001 Chevrolet Silverado 2500 6.0 V8 GASComponents on diagram: |
 Lighting System Components Diagram for 2000 Chevrolet Silverado 2500 6.0 V8 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR Chevrolet Silverado 2500 AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Silverado 2500 cars and light trucks sold in the U.S.
 1999 Chevrolet Silverado 2500 6.0 V8 GAS Wiring DiagramComponents on diagram: |
 2000 Chevrolet Silverado 2500 5.3 V8 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR Chevrolet Silverado 2500 AUTOMOBILES
OEM TSB listings for most Chevrolet Silverado 2500 cars and light trucks sold in the U.S. from 1985+.
|
Document: COMPACT DISC (CD) OR DVD PLAYER SKIPPING, INOPERATIVE, SLUGGISH, AND/OR LONG SEARCH TIMES Vehicle: 2000 Chevrolet Silverado 2500 5.3 V8 GAS Symptoms: |
|
Document: SAFETY RECALL - AFTERMARKET DURAKON OVER-THE-RAIL BEDLINER Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Silverado 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Silverado 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Silverado 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Silverado 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Silverado 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your Chevrolet Silverado 2500 vehicle.
|
| Access the Complete guide! |
