Chevrolet Silverado REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet Silverado CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Silverado car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Silverado automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet Silverado vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Silverado cars and light trucks from 1990+

Component Replacement & Adjustment -> Sierra & Silverado -> Condenser, Replace
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS

  • Recover refrigerant as outlined in .
  • Remove retainer and radiator air upper baffle.
  • On Sierra models, proceed as follows:
    • Rotate grille retainer quarter turn counterclockwise using suitable Phillips screwdriver.
    • Remove grille to latch support screw.
  • On Silverado models, proceed as follows:
    • Rotate and remove headlamp retainer pins.
    • Pull headlamp assembly and disconnect electrical connector.
    • Remove bulb.
  • On all models, disconnect from fender and remove grille.
  • Remove tie bar to radiator brace bolts from rear of upp...

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BRAKE SERVICE PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Silverado cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 2002 -> 2002-03 -> 2003-06 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10 -> Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon -> Bravada, Envoy, Rainier & Trailblazer -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Express & Savana -> Intermittents & Poor Connections -> Sierra & Silverado -> Symptom Tests -> Temperature Vs. Resistance
Vehicle: 2006 Chevrolet Silverado SS 6.0 V8 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.

Diagnostic Trouble Code Interpretation

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
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Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
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2003-06
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Bravada, Envoy, Rainier & Trailblazer
2002-03
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2004-06
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Express & Savana
2002
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2003-06
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Sierra & Silverado
2002
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2003-06
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Connector Pin Identification

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Diagnostic Tests

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
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Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
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2003-06
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Bravada, Envoy, Rai...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2006 Chevrolet Silverado SS 6.0 V8 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Silverado cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2006 Chevrolet Silverado SS 6.0 V8 GAS

Front

Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include the propeller shafts, wheel drive shafts, pinion flanges and output shafts

Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.

  • Raise and support vehicle.
  • Remove transfer case shield, if equipped.
  • If equipped with double clamp style boot, remove clamp at transfer case by prying up ex...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. from mid 1990's+.

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2006 Chevrolet Silverado SS 6.0 V8 GAS

Refer to Fig. for wirin...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet Silverado cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS

  • Disconnect battery ground cable.
  • Remove mounting bolts and engine shield, if required.
  • Remove mounting bolts and oil pan skid plate, if required.
  • Remove righthand transmission cover bolt.
  • Remove front axle mounting bracket nut, then position front axle mounting bracket bolt until tip is flush with support bushing. Do not remove bolt.
  • Remove mounting bolts and slide starter forward until it clears transmission.
  • Disconnect oil level sensor electrical connector.
  • Remove start...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2003 Chevrolet Silverado SS 6.0 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Service Four Wheel Drive (4WD) System Warning Lamp ->
Vehicle: 2005 Chevrolet Silverado SS 6.0 V8 GAS

This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Silverado cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Remove air intake tube.
  • Remove heater and surge tank hose from mounting clip.
  • Reposition heater core inlet hose clamp at engine coolant inlet fitting.
  • Remove hose from engine coolant inlet fitting.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Silverado AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2005 Chevrolet Silverado SS 6.0 V8 GAS

  • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
  • Route belt over pulleys excep...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Silverado AUTOMOBILES

Component location diagrams for most Chevrolet Silverado cars and light trucks sold in the U.S. from 1990+.

Driver Seat Belt Buckle Diagram for 2003 Chevrolet Silverado SS 6.0 V8 GASDriver Seat Belt Buckle Diagram for 2003 Chevrolet Silverado SS 6.0 V8 GAS

Components on diagram:
  • Seat Belt Buckle
  • Seat Belt Switch Connector
  • Park Neutral Position Switch Diagram for 2003 Chevrolet Silverado SS 6.0 V8 GASPark Neutral Position Switch Diagram for 2003 Chevrolet Silverado SS 6.0 V8 GAS

    Components on diagram:
  • PNP Switch
  • Connector C-1
  • Connector C-2
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet Silverado AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet Silverado cars and light trucks sold in the U.S.

    2006 Chevrolet Silverado SS 6.0 V8 GAS Wiring Diagram2006 Chevrolet Silverado SS 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Sunroof Control Module
  • Body Control Module
  • Sunroof Switch
  • Sunroof Motor
  • 2003 Chevrolet Silverado SS 6.0 V8 GAS Wiring Diagram2003 Chevrolet Silverado SS 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Starter Solenoid
  • Battery
  • Generator
  • Regulator
  • Voltmeter
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet Silverado AUTOMOBILES

    OEM TSB listings for most Chevrolet Silverado cars and light trucks sold in the U.S. from 1985+.

    Document: PROCEDURE TO TAKE SNAPSHOT DATA WITH A TECH 2 AND UPLOAD DATA TO COMPUTER USING TIS SOFTWARE - REVISED
    Vehicle: 2005 Chevrolet Silverado SS 6.0 V8 GAS

    Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: ANTILOCK BRAKE ACTIVATION AT LOW SPEEDS - REVISED
    Vehicle: 2006 Chevrolet Silverado SS 6.0 V8 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Silverado AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Silverado cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Silverado cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Silverado cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Silverado cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado SPECIFICATIONS DATA!

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