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Chevrolet Silverado CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Silverado car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Silverado automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Silverado cars and light trucks from 1990+
Component Replacement & Adjustment -> Sierra & Silverado -> Technical Service Bulletins -> 2003 Sierra & Silverado -> 2003-04 Sierra & Silverado -> 2004 Sierra & Silverado -> Air Conditioning Inoperative/Intermittent, Blows Warm Air -> Blower Motor Runs Continuously After Vehicle is Turned Off -> Underhood Rattle Noise Heard On Acceleration
Vehicle: 2003 Chevrolet Silverado SS 6.0 V8 GAS
Underhood Rattle Noise Heard On Acceleration
2003-04 Sierra & Silverado
On some of these models there may be an underhood rattle noise heard on acceleration or a sudden loss of air condition system performance.
This condition may be caused by liquid slugging of compressor. This condition may cause an internal failure in compressor.
To correct this condition, proceed as follows:
- Open hood and inspect compressor for damage and to see if it is seized.
- Ensure serpentine belt is not damaged or missing.
- If com...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Silverado cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2007 Chevrolet Silverado Classic SS 6.0 V8 GAS
Excessive Pedal Travel
- Worn brake linings.
- Disc pads knock back after cornering or rough road travel.
- Piston and linings not properly seated or positioned.
- Insufficient fluid in system.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoes.
Brake Roughness Or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive Pedal Effort
- Frozen or seized pistons.
- Brake fluid, oil or grease on ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2003 Chevrolet Silverado SS 6.0 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Silverado cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2007 Chevrolet Silverado Classic SS 6.0 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2006 Chevrolet Silverado SS 6.0 V8 GAS
When the TPMS detects a significant loss of tire pressure, the CHECK TIRE PRESSURE message is displayed on the DI...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Silverado cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2007 Chevrolet Silverado Classic SS 6.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- On models equipped with skid plate, remove skid plate mounting bolts and skid plate.
- On all models, remove front transmission cover bolt.
- Remove starter motor mounting bolts.
- Disconnect engine wiring harness electrical connector from oil level sensor.
- Slide starter forward until it clears transmission, then properly support starter. Avoid cable and wiring damage. DO NOT suspend starter by cables or wires attached to solenoid terminals. Use a rope or mechanics wire to suspend starter.
- Lower vehicle half way.
- Remove right front ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 2007 Chevrolet Silverado Classic SS 6.0 V8 GAS
The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Silverado cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2005 Chevrolet Silverado SS 6.0 V8 GAS
- Drain radiator coolant into suitable container.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and lower fan shroud.
- Remove engine vent hose and surge take hose.
- Disconnect eng...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Silverado AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Silverado AUTOMOBILES
Component location diagrams for most Chevrolet Silverado cars and light trucks sold in the U.S. from 1990+.
 Trailer Wiring Connector Diagram for 2006 Chevrolet Silverado SS 6.0 V8 GASComponents on diagram: |
 Accessory Switch Housing Diagram for 2004 Chevrolet Silverado SS 6.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Silverado AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Silverado cars and light trucks sold in the U.S.
 2005 Chevrolet Silverado SS 6.0 V8 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Silverado SS 6.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Silverado AUTOMOBILES
OEM TSB listings for most Chevrolet Silverado cars and light trucks sold in the U.S. from 1985+.
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Document: ENGINE OIL LEAK AT REAR COVER ASSEMBLY AREA - REVISED Vehicle: 2006 Chevrolet Silverado SS 6.0 V8 GAS Symptoms: |
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Document: ENHANCING FIELD PRODUCT REPORTS WITH DIGITAL PICTURES - REVISED Vehicle: 2003 Chevrolet Silverado SS 6.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Silverado AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Silverado cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Silverado cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Silverado cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Silverado cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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