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Chevrolet Astro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Astro car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Astro automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Astro cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Dash Panel, Replace -> Astro & Safari -> Aztek & Rendezvous -> Bravada, S & T Series -> C & K Series Except Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL -> G Series -> Montana, Silhouette & Venture -> Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vue
Vehicle: 2001 Chevrolet Astro 4.3 V6 GAS
Astro & Safari
Refer to Fig. when removing instrument panel components.
- Remove two screws on side of instrument panel extension, Fig. .
- Remove two nuts on bottom of instrument panel extension.
- Remove extension from instrument panel by pulling rearward to release fasteners.
- Disconnect electrical harness.
- Remove floor air outlets as follows:
- Remove windshield defroster grille from instrument panel.
- Remove fasteners from instrument panel to defroster nozzle.
- Remove one screw on instrument panel carri...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Astro cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Boosters -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> Full Size Except C & K Series
Vehicle: 1992 Chevrolet Astro 4.3 V6 GAS
Astro & Safari
For power brake unit replacement procedures, refer to "Delco Moraine Brake Boosters."
Full Size Except C & K Series
Before disconnecting lines from power unit, depress and release brake pedal several times to allow pressure to discharge from accumulator.
- On P30 motor home, raise and support vehicle.
- On all models, remove master cylinder to power brake unit attaching nuts, then position master cylinder aside. Do not disconnect brake lines from master cylinder.
- Disconnect hydraulic lines from power brake unit. Plug all lines and ports to prevent fluid loss and ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Astro cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2002 Chevrolet Astro 4.3 V6 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Astro cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
Observe and accurately reference mark the positions of all driveline components relative to the propeller shaft prior to disassembly. These components include the propeller shafts, drive axles, pinion flange, inner axle shafts, etc. Reassemble all components in the exact relationship the components had to one another prior to disassembly. Follow the specifications, torque values and any measurement made prior to disassembly in order to maintain the factory system balance of the driveline components. System balance provides a smoother running driveline operation.
- Unlock ste...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Astro cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2002 Chevrolet Astro 4.3 V6 GAS
- Disconnect battery ground cable.
- Remove air inlet duct.
- Remove heater hose brace bolt from rear of alternator.
- Disconnect alternator electrical connectors.
- Remove accessory drive belt.
- Remove alternator mou...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Astro cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Change Trans Fluid Indicator ->
Vehicle: 2002 Chevrolet Astro 4.3 V6 GAS
This message will appear on the DIC (Driver Information Center) when it is time to change the transmission fluid....
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Astro cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Chevrolet Astro 4.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp at radiator outlet and remove hose.
- Reposition hose clamp at water pump inlet and remove hose.
- Remove hose from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Astro cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS
- Insert a 1/2 inch breaker bar into the tensioner pulley.
- Rotate tensioner counterclockwise, then remove drive belt.
- Route drive belt over all pulleys except ...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Astro AUTOMOBILES
Component location diagrams for most Chevrolet Astro cars and light trucks sold in the U.S. from 1990+.
 Door Diagram for 2001 Chevrolet Astro 4.3 V6 GASComponents on diagram: |
 Center Console Diagram for 2004 Chevrolet Astro 4.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Astro AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Astro cars and light trucks sold in the U.S.
 1994 Chevrolet Astro 4.3 V6 GAS Wiring DiagramComponents on diagram: |
 1993 Chevrolet Astro 4.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Astro AUTOMOBILES
OEM TSB listings for most Chevrolet Astro cars and light trucks sold in the U.S. from 1985+.
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Document: NAVIGATION RADIO DIAGNOSTIC QUESTIONNAIRES FOR WARRANTY EXCHANGES THROUGH PQC PARTS RESTRICTION PROCESS - REVISED Vehicle: 1990 Chevrolet Astro 4.3 V6 GAS Auto Systems: |
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Document: SEAT BELT - CHILD RESTRAINT - TOP TETHER HDWR PKG Vehicle: 1992 Chevrolet Astro 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Astro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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