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Chevrolet Astro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Astro car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Astro automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Astro cars and light trucks from 1990+
Component Replacement & Adjustment -> Astro & Safari -> Expansion Tube (Orifice), Replace
Vehicle: 2003 Chevrolet Astro 4.3 V6 GAS
- Disconnect clips and remove air cleaner element.
- Disconnect connector and loosen clamp, then remove air cleaner cover and Mass Air Flow (MAF)/Intake Air Temperature (IAT) sensor.
- Recover refrigerant as outlined in .
- Remove evaporator tube and O-ring seal.
- Remove orifice tube using orifice tube removal tool No. J-26549-E, or equivalent. If restricted or plugged tube is difficult to remove. proceed as follows:
- Remove as muc...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Astro cars and light trucks from 1990+.
Anti-lock Brakes -> Kelsey-Hayes -> Precautions -> Battery Ground Cable -> Delco LOC II -> General Service Precautions -> Radio Security System -> Theftlock
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS
Battery Ground Cable
Prior to service disconnect battery ground cable and isolate as required.
Radio Security System
Theftlock
If the Theftlock system is active when battery power is interrupted, the customers security code must be entered to restore proper function of the radio. To unlock a secured radio after power loss, proceed as follows:
- "LOC" appears with ignition in On position.
- Press "NM" and "000" will appear on display.
- Press "NM" again to make last two digits agree with security code.
- Press "HR" to make first 1 or 2 digits agree with security code.
- Press "AM-FM" to select code entered. "SEC" wi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Astro cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1985-05 Astro Van & Safari Van w/4.3L Fuel Injected Engine
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Astro cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2004 Chevrolet Astro 4.3 V6 GAS
Observe and accurately reference mark the positions of all driveline components relative to the propeller shaft prior to disassembly. These components include the propeller shafts, drive axles, pinion flange, inner axle shafts, etc. Reassemble all components in the exact relationship the components had to one another prior to disassembly. Follow the specifications, torque values and any measurement made prior to disassembly in order to maintain the factory system balance of the driveline components. System balance provides a smoother running driveline operation.
- Unlock ste...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Astro cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Chevrolet Astro 4.3 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner.
- Remove drive belt.
- Disconnect regulator electrical connector.
- Remove alternator front mounting bolts.
- Remove alternator rear mounting bolt.
- Remove alternat...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Astro cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> StabiliTrak Control System Warning Lamp ->
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warning...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Astro cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Chevrolet Astro 4.3 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core.
- Remove inlet heater hose from heater core.
- Reposition hose clamp at engine.
- Remove inlet heater hose from engine.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Astro AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Astro cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS
- Insert a 1/2 inch breaker bar into the tensioner pulley.
- Rotate tensioner counterclockwise, then remove drive belt.
- Route drive belt over all pulleys except ...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Astro AUTOMOBILES
Component location diagrams for most Chevrolet Astro cars and light trucks sold in the U.S. from 1990+.
 LH Front Interior Wiring Diagram for 1997 Chevrolet Astro 4.3 V6 GASComponents on diagram: |
 Kick Panel-Driver Wiring Diagram for 2002 Chevrolet Astro 4.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Astro AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Astro cars and light trucks sold in the U.S.
 1991 Chevrolet Astro 4.3 V6 GAS Wiring DiagramComponents on diagram: |
 1990 Chevrolet Astro 4.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Astro AUTOMOBILES
OEM TSB listings for most Chevrolet Astro cars and light trucks sold in the U.S. from 1985+.
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Document: WARRANTY - DEALER DISCLOSURE REQUIREMENTS - REVISED Vehicle: 1990 Chevrolet Astro 4.3 V6 GAS Auto Systems: |
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Document: AUXILIARY SEAT BELT FOR SECURING CHILD RESTRAINT Vehicle: 1989 Chevrolet Astro 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Astro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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