1996 Chevrolet Astro REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1996 Chevrolet Astro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Chevrolet Astro car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Astro automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1996 Chevrolet Astro vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1996 Chevrolet Astro AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Astro AUTOMOBILES

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake System Bleed
Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

Refer to "Brake System Bleed," as ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Chevrolet Astro AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1992-05 Astro & Safari Vans -> Normal Service -> Severe Service
Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

Normal Service

Replace ever...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Chevrolet Astro AUTOMOBILES

DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

Front

The driveline components in this vehicle are factory system-balanced. System balance provides a smoother running driveline operation. Observe the position of all the driveline components. Accurately mark the relationship of the components before removal. These components include the propeller shafts, the drive axles, the pinion flanges, and the output shafts. All components must be reassembled in the exact relationship to each other as they were before removal. Follow the specifications, the torque values, and any measurements made prior to disassembly in order to maint...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Chevrolet Astro AUTOMOBILES

Alternator, Replace
Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner.
  • Remove drive belt.
  • Disconnect regulator electrical connector.
  • Remove alternator front mounting bolts.
  • Remove alternator rear mounting bolt.
  • Remove alternat...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Chevrolet Astro AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Chevrolet Astro AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

Inlet

  • Remove air cleaner.
  • Drain cooling system into a suitable container.
  • Remove coolant recovery reservoir.
  • Remove heater hose support clamp bolt.
  • Reposition heater core inlet hose clamp at water bypass valve.
  • Remove hose from water bypass valve.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Remove air cleaner.
  • Drain cooling system into a suitable container.
  • Remove coolant recovery reservoir.
  • Remove heater hose support cla...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Chevrolet Astro AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

  • Insert a 1/2 inch breaker bar into the tensioner pulley.
  • Rotate tensioner counterclockwise, then remove drive belt.
  • Route drive belt over all pulleys except ...

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COMPONENT LOCATION DIAGRAMS FOR 1996 Chevrolet Astro AUTOMOBILES

Component location diagrams for most 1996 Chevrolet Astro cars and light trucks sold in the U.S. from 1990+.

Upper Engine Fuel System & Related Components Diagram for 1996 Chevrolet Astro  4.3 V6 GASUpper Engine Fuel System & Related Components Diagram for 1996 Chevrolet Astro 4.3 V6 GAS

Components on diagram:
  • Throttle Position Sensor
  • Oil Pressure Switch
  • Knock Sensor
  • Distributor
  • A/C Compressor Clutch
  • LH Kick Panel & LH Side Of I/P Diagram for 1996 Chevrolet Astro  4.3 V6 GASLH Kick Panel & LH Side Of I/P Diagram for 1996 Chevrolet Astro 4.3 V6 GAS

    Components on diagram:
  • Horn Relay
  • Convenience Center
  • DRL Relay
  • Turn/Hazard Flasher
  • Audio Alarm Module
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    WIRING DIAGRAMS FOR 1996 Chevrolet Astro AUTOMOBILES

    OEM drawn wiring diagrams for most 1996 Chevrolet Astro cars and light trucks sold in the U.S.

    1996 Chevrolet Astro  4.3 V6 GAS Wiring Diagram1996 Chevrolet Astro 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Vehicle Control Module (VCM)
  • Radio
  • Left Front Door Speaker
  • Headlamp and Panel Dimmer Switch
  • Cruise Control Module
  • 1996 Chevrolet Astro  4.3 V6 GAS Wiring Diagram1996 Chevrolet Astro 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • RH Front Power Window Switch
  • LH Front Power Window Master Switch
  • RH Front Power Window Motor
  • LH Front Power Window Motor
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Astro WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1996 Chevrolet Astro AUTOMOBILES

    OEM TSB listings for most 1996 Chevrolet Astro cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1996 Chevrolet Astro 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Astro TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1996 Chevrolet Astro AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Astro SPECIFICATIONS DATA!

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