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1993 Chevrolet Astro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1993 Chevrolet Astro AUTOMOBILES
Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
Passenger Cars
Body Control Module (BCM)
Alero & Grand Am
This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.
- Ensure battery is fully charged and ignition switch is in the ON position.
- Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
- Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
- If BCM fails to accept the pr...
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BRAKE SERVICE PROCEDURES FOR 1993 Chevrolet Astro AUTOMOBILES
Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Diagnosis & Testing -> 1992 -> 1993 S & T SERIES -> 1993-94 C & K SERIES & 1994 S & T SERIES -> 1993-95 -> 1995 S & T SERIES -> Accessing Diagnostic Trouble Codes -> C & K Series -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> RWAL System -> S & T Series -> ZPRWAL System
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
Accessing Diagnostic Trouble Codes
1992
Diagnostic trouble codes can be accessed by connecting a TECH 1 or equivalent scan tool or by manually grounding the Assembly Line Diagnostic Link (ALDL) connector. To manually ground the ALDL connector, connect a jumper wire between terminals A and H, Fig. , and observe the flashes of the brake warning lamp. Note the following when performing the Diagnostic Circuit Check to access diagnostic trouble codes:
- When terminals are jumped, count number of short flashes starting from initial long flash, include long flash in count.
- The count se...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 Chevrolet Astro AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1992-05 Astro & Safari Vans -> Normal Service -> Severe Service
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
Normal Service
Replace ever...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 Chevrolet Astro AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
Front
The driveline components in this vehicle are factory system-balanced. System balance provides a smoother running driveline operation. Observe the position of all the driveline components. Accurately mark the relationship of the components before removal. These components include the propeller shafts, the drive axles, the pinion flanges, and the output shafts. All components must be reassembled in the exact relationship to each other as they were before removal. Follow the specifications, the torque values, and any measurements made prior to disassembly in order to maint...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 Chevrolet Astro AUTOMOBILES
Starter, Replace
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
- Disconnect battery ground cable.
- Remove starter braces or shields, if equipped.
- Remove wires from starter solenoid.
- Raise and support vehicle.
- Remove starter motor to engine attaching bolts and sh...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 Chevrolet Astro AUTOMOBILES
General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 Chevrolet Astro AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
Inlet
- Remove air cleaner.
- Drain cooling system into a suitable container.
- Remove coolant recovery reservoir.
- Remove heater hose support clamp bolt.
- Reposition heater core inlet hose clamp at water bypass valve.
- Remove hose from water bypass valve.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Remove air cleaner.
- Drain cooling system into a suitable container.
- Remove coolant recovery reservoir.
- Remove heater hose support cla...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 Chevrolet Astro AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS
- Insert a 1/2 inch breaker bar into the tensioner pulley.
- Rotate tensioner counterclockwise, then remove drive belt.
- Route drive belt over all pulleys except ...
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COMPONENT LOCATION DIAGRAMS FOR 1993 Chevrolet Astro AUTOMOBILES
Component location diagrams for most 1993 Chevrolet Astro cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1993 Chevrolet Astro AUTOMOBILES
OEM drawn wiring diagrams for most 1993 Chevrolet Astro cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1993 Chevrolet Astro AUTOMOBILES
OEM TSB listings for most 1993 Chevrolet Astro cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS Auto Systems: |
Document: Air Conditioning Odor Vehicle: 1993 Chevrolet Astro 4.3 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1993 Chevrolet Astro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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