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Chevrolet Cobalt CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Cobalt car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Cobalt automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Cobalt cars and light trucks from 1990+.
Disc Brakes -> GM Single Piston -> Caliper Service -> Assemble -> AURA, Cobalt, G5, Malibu, Solstice & SKY -> Disassemble -> Replacement
Vehicle: 2008 Chevrolet Cobalt LS 2.2 L4 GAS
AURA, Cobalt, G5, Malibu, Solstice & SKY
Replacement
- Raise and support vehicle, then remove tire and wheel assemblies.
- Install and tighten two wheel nuts opposite to retain rotor to hub.
- Tighten suitable C-clamp to compress piston into caliper bore.
- Remove mounting bolt and brake hose from caliper, Fig. .
- Remove and discard copper brake hose gaskets.
- Cap opening in brake caliper and brake hose.
- Remove guide pin bolts, caliper and bracket.
- Reverse procedure to install.
Disassemble
- Remove caliper piston from bore using compressed air through fluid inlet hole.
- Remove retaining...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 2005 Chevrolet Cobalt 2.2 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Cobalt cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2007 Chevrolet Cobalt LT 2.2 L4 GAS
- Remove hub nut.
- Raise and support vehicle.
- Remove ball joint to steering knuckle nut.
- Break ball joint loose from steering knuckle.
- Push axle...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Chevrolet Cobalt LT 2.2 L4 GAS
The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system uses the BCM (Body Control Module), DIC, instrument panel cluster, RCDLR (Remote Control Door Lock Receiver), a RF (Radio Frequency) transmitting tire pressure sensor in each wheel and the serial data circuit. Each tire pressure sensor has an internal power supply with service life of 10 years.
When the vehicl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Cobalt cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Chevrolet Cobalt LTZ 2.2 L4 GAS
- Disconnect battery ground cable.
- Mark running direction, rotate or lift belt tensioner arm, using a suitable tool to relieve tension from drive belt, then remove drive belt.
- Remove air cleaner outlet duct.
- Disconnect engine harness electric...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2003-07 Ion, 2005-09 Cobalt & 2007-09 G5
Vehicle: 2006 Chevrolet Cobalt SS 2.0 L4 GAS
On 2003 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 18,000 miles. In dusty areas change the cabin air filter more often.
On 2004-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Push inward at each side of the g...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 2006 Chevrolet Cobalt LS 2.2 L4 GAS
The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Cobalt cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Chevrolet Cobalt LT 2.2 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from thermostat housing using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from thermostat housing.
- Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet Cobalt SS 2.0 L4 GAS
- Install a suitable tight fitting 15mm open end wrench to drive belt tensioner lug on rear of tensioner.
- Very slowly push down and towards back of vehicle to slowly compress drive belt tensioner.
- Remove drive belt from drive belt tensioner.
- Very slowly, allow drive belt tensioner to re...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Cobalt AUTOMOBILES
Component location diagrams for most Chevrolet Cobalt cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2008 Chevrolet Cobalt SS 2.0 L4 GASComponents on diagram: |
 Rear Floor Pan Diagram for 2007 Chevrolet Cobalt SS 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Cobalt AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Cobalt cars and light trucks sold in the U.S.
 2007 Chevrolet Cobalt LT 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 2007 Chevrolet Cobalt SS 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Cobalt AUTOMOBILES
OEM TSB listings for most Chevrolet Cobalt cars and light trucks sold in the U.S. from 1985+.
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Document: TOP TIER DETERGENT GASOLINE - DEPOSITS, FUEL ECONOMY, NO START, POWER, PERFORMANCE, STALL CONCERNS - REVISED Vehicle: 2005 Chevrolet Cobalt 2.2 L4 GAS Symptoms: |
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Document: ENGINEERING INFORMATION (EI) PROCESS - REVISED Vehicle: 2007 Chevrolet Cobalt SS 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Cobalt AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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