Chevrolet Cobalt REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet Cobalt CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Cobalt car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Cobalt automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet Cobalt vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Cobalt cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Brake Service -> Installation -> Removal
Vehicle: 2007 Chevrolet Cobalt LS 2.2 L4 GAS

Removal

  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Mark drum and axle hub, then remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with suitable hammer.
  • Unhook primary and secondary return springs using brake spring removal and installation tool Nos. J-8049 or J-29840, or equivalents, Fig. . Observe location of brake components being removed to aid during installation.
  • ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 2006 Chevrolet Cobalt SS 2.4 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Cobalt cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2006 Chevrolet Cobalt SS 2.4 L4 GAS

  • Remove hub nut.
  • Raise and support vehicle.
  • Remove ball joint to steering knuckle nut.
  • Break ball joint loose from steering knuckle.
  • Push axle...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. from mid 1990's+.

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic System Check -> Diagnostic Tests -> DTC C0569 System Configuration Error -> DTC C0750 Left Front Low Tire Pressure Sensor, C0755 Right Front Low Tire Pressure Sensor, C0760 Left Rear Low Tire Pressure Sensor Or C0765 Right Rear Low Tire Pressure Sensor -> DTC C0775 Low Tire Pressure System Sensors Not Learned -> Intermittent & Poor Connections -> Intermittents -> Low Tire Pressure Indicator Fault -> Poor Connections
Vehicle: 2009 Chevrolet Cobalt SS 2.0 L4 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Diagnostic Tests

Low tire pressure in one or more tires is indicated by a continuously illuminated TPMS indicator after the bulb check is completed. The DIC will display a check tire pressure type message, if equipped. It is not necessary to perform the Relearn procedure for a low tire condition.

When a TPMS DTC is set, the TPMS indicator will flash for one minute after the bulb check is completed and then will remain illuminated. The DI...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet Cobalt cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2009 Chevrolet Cobalt LT 2.2 L4 GAS

  • Disconnect battery ground cable from battery.
  • Remove accessory drive belt.
  • Remove engine harness alternator connector.
  • Remove engine harness terminal boot.
  • Remove alternator terminal nut.
  • Remove a...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 2003-07 Ion, 2005-09 Cobalt & 2007-09 G5
Vehicle: 2006 Chevrolet Cobalt SS 2.4 L4 GAS

On 2003 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 18,000 miles. In dusty areas change the cabin air filter more often.

On 2004-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

  • Open the glove compartment.
  • Push inward at each side of the g...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 2007 Chevrolet Cobalt LS 2.2 L4 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Cobalt cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2006 Chevrolet Cobalt SS 2.0 L4 GAS

  • Drain cooling system.
  • Remove air cleaner outlet resonator.
  • Loosen radiator inlet hose clamp at radiator, then remove hose.
  • Loosen radiator outlet hose clamp at radiator, then remove hose.
  • On models equipped with VTi or automatic transaxle, proceed as follows:
    • Clean upper transmission oil cooler line connection point and remove line from radiator.
    • Remove left front wheelhouse liner.
    • Remove left engine splash shield.
  • On all models, remove cooling fan assembly from radiator by pushing up on fan shroud to unsnap retainers.
  • Position cooling fan assembly away from radiator and support.
  • Remove...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Cobalt AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Cobalt cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet Cobalt LT 2.2 L4 GAS

  • Raise and support vehicle.
  • Remove front fender liner.
  • Install a suitable accessory belt...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Cobalt AUTOMOBILES

Component location diagrams for most Chevrolet Cobalt cars and light trucks sold in the U.S. from 1990+.

Engine Diagram for 2006 Chevrolet Cobalt SS 2.4 L4 GASEngine Diagram for 2006 Chevrolet Cobalt SS 2.4 L4 GAS

Components on diagram:
  • Throttle Actuator Control Module
  • Fuel Injector
  • Ignition Coil Module
  • Fuel Rail
  • MAF/LAT Sensor
  • Door Diagram for 2006 Chevrolet Cobalt SS 2.4 L4 GASDoor Diagram for 2006 Chevrolet Cobalt SS 2.4 L4 GAS

    Components on diagram:
  • Splice S200
  • Speaker Connector
  • Connector C500
  • Door Latch
  • Door Latch Connector
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Cobalt PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet Cobalt AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet Cobalt cars and light trucks sold in the U.S.

    2007 Chevrolet Cobalt SS 2.4 L4 GAS Wiring Diagram2007 Chevrolet Cobalt SS 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Cigar Lighter
  • 2006 Chevrolet Cobalt SS 2.4 L4 GAS Wiring Diagram2006 Chevrolet Cobalt SS 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Data Link Connector
  • Ignition Switch
  • Body Control Module
  • Malfunction Indicator Lamp
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Cobalt WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet Cobalt AUTOMOBILES

    OEM TSB listings for most Chevrolet Cobalt cars and light trucks sold in the U.S. from 1985+.

    Document: NAVIGATION RADIO DIAGNOSTIC QUESTIONNAIRES FOR WARRANTY EXCHANGES THROUGH PQC PARTS RESTRICTION PROCESS - REVISED
    Vehicle: 2006 Chevrolet Cobalt LS 2.2 L4 GAS

    Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • Entertainment: Stereo, Radio, Cassettes
  • Document: INFORMATION ON ENGINE OIL CONSUMPTION GUIDELINES - REVISED
    Vehicle: 2007 Chevrolet Cobalt LS 2.2 L4 GAS

    Auto Systems:
  • Gasoline Engines
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Cobalt TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Cobalt AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet Cobalt SPECIFICATIONS DATA!

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