Chevrolet G10 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet G10 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G10 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G10 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G10 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G10 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G10 VAN cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Condenser, Replace -> Astro & Safari -> Bravada & S/T Series -> C & K Series -> G Series -> P Series -> Silhouette, Trans Sport, 1996 Lumina APV & 1997 Venture -> Tracker
Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

Astro & Safari
  • Recover refrigerant as outlined under .
  • Remove grille and front end panel.
  • Disconnect radiator tie bar support at top.
  • Disconnect refrigerant lines from condenser, then cap lines and open fittings.
  • Remove condenser.
  • Reverse procedure to install.
C & K Series
  • Recover refrigerant as outlined under .
  • Remove grille assembly.
  • Remove condenser inlet and discharge lines, then cap all connections.
  • Remove the condenser to radiator support screws, then brackets and upper insulators.
  • Remove the co...

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BRAKE SERVICE PROCEDURES FOR Chevrolet G10 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G10 VAN cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Four Wheel Anti-Lock Brake System -> DESCRIPTION
Vehicle: 1991 Chevrolet G10 VAN Sportvan 4.3 V6 GAS

This braking system Fig. is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electronic Hydraulic Control Unit (EHCU) module. This control module has two types of valves. Isolation valves which maintain pressure to each front wheel separately and rear wheels combined. Dump valves which dump pressure to each front wheel separately and rear wheels combined. These valves are controlled by a microcomputer which is part of the EHCU module. During a severe brak...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G10 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G10 VAN cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1993 Chevrolet G10 VAN Sportvan 5.7 V8 GAS

Light Duty Emissions

Normal Service

Replace every 60,000 miles

Severe Service

Rep...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G10 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G10 VAN cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1996 Chevrolet G10 VAN Express 4.3 V6 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G10 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet G10 VAN cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1991 Chevrolet G10 VAN 5.0 V8 GAS

  • Disconnect battery ground cable.
  • Disconnect terminal plug and battery lead from rear of alternator.
  • Remove accessory drive belt.
  • Remove alternator mounting bolts.
  • Separate alternator from mounting bracket.
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G10 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 1993 Chevrolet G10 VAN Sportvan 4.3 V6 GAS

An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.

If the window shows green, no service is required at this time. However, if...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G10 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G10 VAN cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1992 Chevrolet G10 VAN 5.0 V8 GAS

  • Drain coolant from radiator into a suitable container.
  • Remove upper fan shroud bolts and upper fan shroud.
  • Remove upper insulators and brackets.
  • Remove upper and lower radiator hoses.
  • Disconnect and plug transmission fluid cooler lines.
  • Disconnect and plug engine oil cooler lines.
  • Remove lower fan shroud r...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G10 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1992 Chevrolet G10 VAN Sportvan 4.3 V6 GAS

  • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet G10 VAN AUTOMOBILES

Component location diagrams for most Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1990+.

Behind RH Side Of I/P Diagram for 1997 Chevrolet G10 VAN Express 4.3 V6 GASBehind RH Side Of I/P Diagram for 1997 Chevrolet G10 VAN Express 4.3 V6 GAS

Components on diagram:
  • Fuel Sender Buffer Module
  • Temperature Valve Actuator Motor
  • Inner and Outer Mode Valve Actuator
  • Connector C-216
  • Inflatable Restraint Diagnostic Module
  • Engine Compartment  Diagram for 1989 Chevrolet G10 VAN Sportvan 5.7 V8 GASEngine Compartment Diagram for 1989 Chevrolet G10 VAN Sportvan 5.7 V8 GAS

    Components on diagram:
  • Vehicle Speed Sensor
  • Throttle Position Sensor
  • Air Pump
  • Oil Pressure Switch
  • MAP Sensor
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    WIRING DIAGRAMS FOR Chevrolet G10 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G10 VAN cars and light trucks sold in the U.S.

    1993 Chevrolet G10 VAN Sportvan 5.0 V8 GAS Wiring Diagram1993 Chevrolet G10 VAN Sportvan 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Backup Lamp Switch
  • BTSI Solenoid
  • Brake/Transmission Shift Interlock Solenoid
  • Brakeshift Interlock Relay
  • TCC/Brake Switch
  • 1992 Chevrolet G10 VAN Sportvan 5.0 V8 GAS Wiring Diagram1992 Chevrolet G10 VAN Sportvan 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • RH Headlamp
  • RH Park Lamp
  • RH Park/Turn Lamp
  • Auxillary Cooling Fan
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    TECHNICAL SERVICE BULLETINS FOR Chevrolet G10 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: WARRANTY - REPLACEMENT OF SHOCK ABSORBERS AND STRUTS AND USE OF LABOR OPERATIONS E3800, E3801, E3807, E5800, E5801, E5807, E3850, E3857, E5750, E5751, AND E5757 - REVISED
    Vehicle: 1987 Chevrolet G10 VAN Sportvan 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: DRIVELINE CLUNK - REVISED
    Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G10 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G10 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G10 VAN SPECIFICATIONS DATA!

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