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1994 Chevrolet G10 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES
Manual Air Conditioning & Heater System Diagnosis & Testing -> Light Duty Trucks & Vans -> A/C SYSTEM DIAGNOSIS & TESTING -> Astro, Safari, C, G, K, P Series & Tracker & S & T Series w/4.3L & Lumina APV, Silhouette & Trans Sport w/3800 Engine -> FRONT A/C -> Lumina APV, Silhouette & Trans Sport -> Lumina APV, Silhouette & Trans Sport w/3.1L & S Series w/2.2L Engine -> REAR A/C
Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS
On models equipped with a Powertrain Control Module (PCM) or Vehicle Control Module (VCM) controlled A/C system, connect a suitable Scan Tool to the Diagnostic Link Connector (DLC), normally located behind the lefthand side of the instrument panel, near the steering column.
FRONT A/C
Lumina APV, Silhouette & Trans Sport w/3.1L & S Series w/2.2L Engine
Re...
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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES
Drum Brakes -> Precautions
Vehicle: 1994 Chevrolet G10 VAN 4.3 V6 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent exces...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS
Light Duty Emissions
Normal Service
Replace every 60,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- Mark rear universal joint to drive shaft flange.
- Remove retaining bolts and clamps.
- Remove propeller shaft from pinion drive flange.
- Remove propeller shaft from transmission/transfer case.
- Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
- Reverse procedure to install, noting the following:
- Align reference marks made during removal.
- Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
- Raise and support vehicle.
- Suppor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES
Starter, Replace
Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and heat shields, if equipped.
- Remove starter motor mounting bolts and lower ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Fuel Cap Lamp ->
Vehicle: 1994 Chevrolet G10 VAN 4.3 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES
Radiator, Replace
Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS
- Drain coolant from radiator into a suitable container.
- Remove upper fan shroud bolts and upper fan shroud.
- Remove upper insulators and brackets.
- Remove upper and lower radiator hoses.
- Disconnect and plug transmission fluid cooler lines.
- Disconnect and plug engine oil cooler lines.
- Remove lower fan shroud r...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Chevrolet G10 VAN 4.3 V6 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Chevrolet G10 VAN AUTOMOBILES
Component location diagrams for most 1994 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1990+.
I/P Harness And Control Diagram for 1994 Chevrolet G10 VAN 4.3 V6 GAS Components on diagram: |
PCM Wiring Diagram for 1994 Chevrolet G10 VAN 4.3 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Chevrolet G10 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Chevrolet G10 VAN cars and light trucks sold in the U.S.
1994 Chevrolet G10 VAN 5.0 V8 GAS Wiring Diagram Components on diagram: |
1994 Chevrolet G10 VAN 4.3 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Chevrolet G10 VAN AUTOMOBILES
OEM TSB listings for most 1994 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1994 Chevrolet G10 VAN 4.3 V6 GAS Auto Systems: |
Document: Bumps or Rust Colored Spots in Paint Due to Rail or Iron Dust Vehicle: 1994 Chevrolet G10 VAN 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Chevrolet G10 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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