1994 Chevrolet G10 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Chevrolet G10 VAN

  • 1994 Chevrolet G10 VAN 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1994 Chevrolet G10 VAN 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G10 VAN cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 1994 Chevrolet G10 VAN 4.3 V6 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not allow any oil or grease on the linings. It is recommended that all linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickne...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G10 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> System Service -> 1992 -> 1993-95 -> Anti-Lock Pressure Valve (APV) -> Brake System Bleed -> C & K Series -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Electronic Control Unit (ECU) -> Isolation/Dump Valve Assembly -> Manual Bleeding -> Pressure Bleeding -> Vehicle Control Module (VCM) -> Vehicle Speed Sensor
Vehicle: 1994 Chevrolet G10 VAN 4.3 V6 GAS

Brake System Bleed

1992

Before bleeding the brakes, the front and rear displacement cylinder pistons must be returned to the top most position. Using a TECH 1 or equivalent scan tool, enter manual control function and apply the front and rear motors. Ensure enable relay is on.

Use only DOT 3 brake fluid from a clean and sealed container. Do not use DOT 5 brake fluid.

Pressure Bleeding
  • Remove master cylinder cover, ensure reservoir is properly filled.
  • Connect bleeder adapter tool No. J 35589, or equivalent, to master cylinder reservoir.
  • Connect bleeder adapter to pressure bleeding equipm...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G10 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G10 VAN cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake System Bleed
Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS

Refer to "Brake System Bleed," as ...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G10 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G10 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS

Removal

  • Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
  • Raise and support vehicle, remove front wheels.
  • Using a C-clamp, Fig. , push piston back into its bore.
  • Remove two mounting bolts and lift caliper away from disc.

Inspection

Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G10 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G10 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS

Removal

  • Remove caliper assembly as outlined above.
  • Remove inboard pad with retainer spring. Dislodge outboard pad and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
  • Remove two sleeves from inboard ears of the caliper.
  • Remove four rubber bushings from the grooves in each of the caliper ears.

Installation

  • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or equivalent.
  • Install new bushings and sleeves in caliper ears. Position the sleeve so that the end toward the pad is flush ...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G10 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G10 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G10 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1994 Chevrolet G10 VAN 5.0 V8 GAS

2WD Models

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove caliper as outlined under "Caliper Service."
  • Remove grease cap from hub/rotor.
  • Remove cotter pin, nut and washer.
  • Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
  • Reverse procedure to install, noting the following:
    • Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
    • Torque nut to 12 ft. lbs. while turning wheel assembly forward by hand, back...

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