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Chevrolet Suburban 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+
Compressor Service -> HD6/HT6/HU6 Compressor -> Precautions -> Battery Ground Cable -> Product Compatibility
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX
Product Compatibility
Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Ref...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2006 Chevrolet Suburban 1500 LTZ 6.0 V8 GAS
Delco Master Cylinder
When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.
Disassemble
- Remove master cylinder from vehicle.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch and proportioning valve assembly, if equipped.
- Depress primary piston and remove lock ring.
- Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2006 Chevrolet Suburban 1500 LTZ 6.0 V8 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2005 Chevrolet Suburban 1500 Z71 5.3 V8 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel drive shaft ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2006 Chevrolet Suburban 1500 LT 5.3 V8 FLEX
- Apply the Parking brake, then place the ignition switch in the On position.
- Cycle the headlamp switch from Off to Parking Lamp position 4 times within 4 seconds.
- The horn should chirp twice and the low tire pressure warning indicator should begin to flash indicating the system is in the learn mode.
- If GM tool No. J-46079 or equivalent is available, starting with the left front tire, hold the antenna of the tool No. J-46079 near the valve stem on the wheel, then press the activate button and wait for the horn to chirp.
- If the tool is not available, starting with the left front tir...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Chevrolet Suburban 1500 LTZ 5.3 V8 FLEX
- Disconnect battery ground cable.
- Remove intake manifold sight shield from ball studs.
- Remove positive crankcase ventilation line from air cleaner outlet duct.
- Remove radiator inlet hose clamp retainer from outlet duct.
- Remove radiator vent inlet hose retainer from outlet duct.
- Loosen air cleaner outlet duct clamps at mass air flow intake air temperature sensor and at throttle body.
- Remove air cleaner outlet duct from throttle body and MAF/IA...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2005 Chevrolet Suburban 1500 LT 5.3 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2008 Chevrolet Suburban 1500 LTZ 5.3 V8 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2008 Chevrolet Suburban 1500 LT 5.3 V8 FLEX
- Drain radiator coolant into suitable container.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and lower fan shroud.
- Remove engine vent hose and surge take hose.
- Disconnect engine oi...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet Suburban 1500 LTZ 5.3 V8 FLEX
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Suburban 1500 AUTOMOBILES
Component location diagrams for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Suburban 1500 AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Suburban 1500 AUTOMOBILES
OEM TSB listings for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1985+.
Document: GM NEW VEHICLE TIRE WARRANTY PROGRAM - REVISED Vehicle: 2008 Chevrolet Suburban 1500 LTZ 5.3 V8 FLEX Auto Systems: |
Document: INFORMATION ON NAVIGATION RADIOS THAT HAVE A WEEK OR NO GPS SIGNAL Vehicle: 2007 Chevrolet Suburban 1500 LTZ 5.3 V8 FLEX Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Suburban 1500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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