2002 Chevrolet Suburban 1500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Chevrolet Suburban 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Suburban 1500 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Suburban 1500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Chevrolet Suburban 1500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

Compressor Service -> HD6/HT6/HU6 Compressor -> Precautions -> Battery Ground Cable -> Product Compatibility
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS

Product Compatibility

Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Ref...

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Rotor Replacement
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX

  • Raise and support vehicle, then remove wheel and tire assemblies.
  • Compress caliper pistons until they bottom in bores using suitable clamp.
  • Remove cali...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove drive axle center cap, if equipped.
  • Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
  • Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
  • Using J 45859 or equivalent, press wheel drive shaft from hub.
  • Remove bolts securing wheel drive shaft ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

Starter, Replace
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX

  • Disconnect battery ground cable.
  • Remove mounting bolts and engine shield, if required.
  • Remove mounting bolts and oil pan skid plate, if required.
  • Remove righthand transmission cover bolt.
  • Remove front axle mounting bracket nut, then position front axle mounting bracket bolt until tip is flush with support bushing. Do not remove bolt.
  • Remove starter motor mounting bolts and slide starter forward until it clears transmission.
  • Disconnect oil level sensor electrical connector.
  • Remove starter...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX

A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.

Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX

  • Drain radiator coolant into suitable container.
  • Remove upper and lower radiator hoses.
  • Remove mounting bolts and lower fan shroud.
  • Remove engine vent hose and surge take hose.
  • Disconnect eng...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX

  • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
  • Route belt over pulleys excep...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

Component location diagrams for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1990+.

LF Corner of the Vehicle-Lighting Components Diagram for 2002 Chevrolet Suburban 1500  5.3 V8 FLEXLF Corner of the Vehicle-Lighting Components Diagram for 2002 Chevrolet Suburban 1500 5.3 V8 FLEX

Components on diagram:
  • Daytime Running Lamp
  • Windshield Washer Reservoir
  • Park/Turn Signal Lamp
  • Marker Lamp
  • Headlamp Assembly
  • RH B-Pillar Diagram for 2002 Chevrolet Suburban 1500  5.3 V8 FLEXRH B-Pillar Diagram for 2002 Chevrolet Suburban 1500 5.3 V8 FLEX

    Components on diagram:
  • Instrument Panel
  • I/P Harness
  • Connector C-3
  • Connector C-4
  • Ground G-306
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Suburban 1500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S.

    2002 Chevrolet Suburban 1500  5.3 V8 GAS Wiring Diagram2002 Chevrolet Suburban 1500 5.3 V8 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • 2002 Chevrolet Suburban 1500  5.3 V8 FLEX Wiring Diagram2002 Chevrolet Suburban 1500 5.3 V8 FLEX Wiring Diagram

    Components on diagram:
  • Powertrain Control Module
  • HVAC Control Module
  • Recirculation Actuator
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Suburban 1500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

    OEM TSB listings for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Suburban 1500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Suburban 1500 SPECIFICATIONS DATA!

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