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Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet S10 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet S10 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+
Compressor Service -> Harrison Compressors -> Clutch Coil, Replace -> Installation -> Removal
Vehicle: 2003 Chevrolet S10 Pickup 4.3 V6 GAS
Removal
- Remove pulley rotor and bearing as outlined under "Clutch Rotor & Bearing, Replace."
- Mark clutch coil terminal location on compressor front head.
- Remove clutch coil using puller pilot tool No. J-33023-A, puller bar tool No. J-8433-1, forcing screw tool No. J-8433-3 with clutch coil puller legs tools No. J-33025, or equivalents, Fig. .
Installation
- Position clutch coil assembly on front head with terminals located at mark.
- Place clutch coil tool No. J-33024, or equivalent, over internal opening of clutch coil housing a...
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BRAKE SERVICE PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+.
Power Brake Units -> Delco-Moraine Brake Boosters -> POWER BRAKE UNIT REPLACEMENT -> Astro & Safari -> C & K Series -> Full Size Except C & K Series -> Lumina APV, Silhouette & Trans Sport -> S/T Series & Bravada
Vehicle: 1993 Chevrolet S10 Pickup 2.8 V6 GAS
Astro & Safari
- Disconnect master cylinder from power brake unit.
- Disconnect power brake unit pushrod from brake pedal.
- Remove power brake unit retaining nuts and the power brake unit.
- Reverse procedure to install.
Full Size Except C & K Series
- Remove master cylinder attaching nuts and position master cylinder aside. Do not disconnect brake lines from cylinder.
- Disconnect power brake unit pushrod from brake pedal.
- Remove attaching nuts, then the power brake unit.
- Reverse procedure to install.
S/T Series & Bravada
- Disconnect master cylinder assembly and vacuum hose from power br...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet S10 Pickup cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1992-05 S/T Series Blazer, Bravada, Jimmy & Pickup -> Normal Service -> Severe Service
Vehicle: 1995 Chevrolet S10 Pickup 4.3 V6 GAS
Normal Service
R...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1995 Chevrolet S10 Pickup 4.3 V6 GAS
- Disconnect battery ground cable.
- Unlock steering column, then raise and support vehicle.
- Remove wheel assembly, then axle nut and washer.
- Support lower control arm, then remove lower shock absorber nut and bolt.
- Scribe all revolving driveshaft components in relation to connecting component to ensure correct balance upon assembly.
- Insert drift through opening in top of caliper into rotor cooler vanes to keep axle ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1995 Chevrolet S10 Pickup 2.2 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator mounting bolts.
- Remove output terminal nut.
- Disconnect electrical connector.
- Remove alternator from vehicle.
- Reverse procedure to install, noting t...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 1993 Chevrolet S10 Pickup 2.5 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Chevrolet S10 Pickup 2.8 V6 GAS
- Drain cooling system into a suitable container.
- Remove overflow hose.
- Remove upper fan shroud.
- Remove radiator hose inlet.
- Remove radiator hose outlet.
- Remove heater outlet hose.
- Remove transmission oil cooler lines.
- Remove engine oil cooler lines.
- Remove two radiator mounting bolts.
- Remove radiator f...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1990 Chevrolet S10 Pickup 2.5 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet S10 Pickup AUTOMOBILES
Component location diagrams for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
 LH Side Of Steering Column Diagram for 1990 Chevrolet S10 Pickup 4.3 V6 GASComponents on diagram: |
 IP Harness, Underhood Lamp Diagram for 2003 Chevrolet S10 Pickup 4.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet S10 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet S10 Pickup cars and light trucks sold in the U.S.
 1994 Chevrolet S10 Pickup 4.3 V6 GAS Wiring DiagramComponents on diagram: |
 1999 Chevrolet S10 Pickup 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet S10 Pickup AUTOMOBILES
OEM TSB listings for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: USE RECOMMENDED TIRE MOUNTING LUBRICANT TO PREVENT TIRES FROM SLIPPING ON CHROME WHEELS Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS Auto Systems: |
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Document: REPLACEMENT OF KEYS, KEY NUMBERS AND/OR SECURITY CHIPS Vehicle: 1999 Chevrolet S10 Pickup 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet S10 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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