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Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet S10 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet S10 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+
Compressor Service -> Harrison V7 Variable Displacement Compressor -> Compressor Clutch Service -> Clutch Coil, Replace -> Clutch Plate & Hub Assembly, Replace -> Clutch Rotor & Bearing, Replace -> Installation -> Removal
Vehicle: 2001 Chevrolet S10 Pickup 4.3 V6 GAS
Clutch Plate & Hub Assembly, Replace
Refer to "Harrison V5 Variable Displacement Compressor" for repair information.
Clutch Rotor & Bearing, Replace
Removal
- Remove clutch plate and hub assembly as outlined under "Clutch Plate & Hub Assembly, Replace."
- Remove rotor and bearing snap ring, then mount puller guide tool No. J-33023, or equivalent, over compressor shaft.
- Install puller tool No. J-33020, or equivalent, onto rotor, turning puller body clockwise to engage tangs on puller with inner circle of slots in rotor.
- Hold body of puller and tighten screw to remove rotor and bearing...
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BRAKE SERVICE PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+.
Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> System Service -> 1992-95 -> 1996 -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series -> Combination Valve -> Component Replacement -> Electro-Hydraulic Control Unit (EHCU)/Brake Pressure Modulator Valve (BPMV) Module -> Electro-Hydraulic Control Unit Brake Pressure Modulator Valve (EHCU/BPMV) Module -> Electronic Brake Control Module (EBCM) -> Except S & T Series w/VCM & VCM-A -> Front Wheel Speed Sensor -> Pressure Bleed -> Rear Wheel Speed Sensor -> S & T Series -> S & T Series w/VCM & VCM-A -> Two-Person (Manual) Bleed
Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS
Brake System Bleed
1992-95
Electro-Hydraulic Control Unit Brake Pressure Modulator Valve (EHCU/BPMV) Module
The EHCU/BPMV Module should be bled after replacement or if air is trapped in the unit. If bleeding is required, the module must be bled thoroughly before the wheel cylinders and calipers.
There are two bleeders on top of the unit that appear to be normal bleeders, Fig. . These are modulator bleeders and must remain closed when the unit is not pressurized.
The internal bleeders are on either side of EHCU/BPMV module. The valves are used to open the internal passages within the E...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet S10 Pickup cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1991 Chevrolet S10 Pickup 4.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1997 Chevrolet S10 Pickup 4.3 V6 GAS
- Disconnect battery ground cable.
- Unlock steering column, then raise and support vehicle.
- Remove wheel assembly, then axle nut and washer.
- Support lower control arm, then remove lower shock absorber nut and bolt.
- Scribe all revolving driveshaft components in relation to connecting component to ensure correct balance upon assembly.
- Insert drift through opening in top of caliper into rotor cooler vanes to keep axle ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1999 Chevrolet S10 Pickup 4.3 V6 GAS
Upon removal of starter, note if any shims are used. If shims are used, they should be installed in their original locations. After installation, if starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.
- Disconnect battery ground cable.
- R...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS
An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.
If the window shows green, no service is required at this time. However, if...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet S10 Pickup cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1993 Chevrolet S10 Pickup 4.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump inlet.
- Remove radiator outlet hose from coolant pump inlet and from vehicle.
- Reverse pro...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet S10 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet S10 Pickup 4.3 V6 GAS
- Remove belt tensioner pulley retaining bolt...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet S10 Pickup AUTOMOBILES
Component location diagrams for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
 Data Link Connector Diagram for 2000 Chevrolet S10 Pickup 4.3 V6 GASComponents on diagram: |
 Rear Roof Diagram for 2003 Chevrolet S10 Pickup 4.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet S10 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet S10 Pickup cars and light trucks sold in the U.S.
 1997 Chevrolet S10 Pickup 4.3 V6 GAS Wiring DiagramComponents on diagram: |
 1997 Chevrolet S10 Pickup 4.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet S10 Pickup AUTOMOBILES
OEM TSB listings for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: WINDSHIELD WIPER - INTERMIT PHANTOM WIPE - REPAIR Vehicle: 1985 Chevrolet S10 Pickup 1.9 L4 GAS Symptoms: |
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Document: ELECTROSTATIC DISCHARGE DAMAGE - ECM COMPONENTS Vehicle: 1985 Chevrolet S10 Pickup 2.2 L4 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet S10 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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