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1999 Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Chevrolet S10 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet S10 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Thermostat, Replace -> Astro, Bravada, Safari, S & T Series -> C, G, K & P Series -> Diesel Engine -> Gasoline Engine -> Montana, Silhouette, Trans Sport & Venture -> Tracker
Vehicle: 1999 Chevrolet S10 Pickup 2.2 L4 GAS
C, G, K & P Series
Gasoline Engine
- Remove engine cover, air cleaner and air inlet duct.
- Drain cooling system until radiator coolant level is below thermostat.
- Remove radiator hose at coolant outlet.
- Remove thermostat housing mounting bolts and ground wire.
- Remove thermostat housing, thermostat and gasket.
- Reverse procedure to install, noting the following:
- On all models except 7.4L engine, torque attaching bolts to 21 ft. lbs.
- On 7.4L engine, torque attaching bolts to 27 ft. lbs.
Diesel Eng...
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BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
Anti-lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 1997 Astro -> 1997 C & K Series -> 1997 G-Series -> 1997 P-Series -> 1997 S & T Series -> 1997-99 -> 1997-99 Except 1999 Sierra & Silverado -> 1997-99 G Van & P Series -> 1998 Astro -> 1998 C & K Series -> 1998 G-Series -> 1998 P-Series -> 1998 S & T Series -> 1999 Astro -> 1999 C & K Series Except Sierra & Silverado -> 1999 G-Series -> 1999 P-Series -> 1999 S & T Series -> 1999 Sierra & Silverado -> 2000 Astro -> 2000 C & K Series except Sierra, Silverado, Suburban, Tahoe & Yukon -> 2000 G-Series -> 2000 S & T Series -> 2000 Sierra -> 2000 Silverado -> 2000 Suburban -> 2000 Tahoe -> 2000 Yukon -> 2000-01 -> 2000-01 G Van -> 2001 Astro -> 2001 C & K Series -> 2001 G-Series -> 2001 S & T Series -> Accessing Diagnostic Trouble Codes -> Astro, Safari & S & T Series -> C & K Series -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Process -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> G Van & P Series -> Intermittents & Poor Connections -> Temperature Vs. Resistance -> Wiring Diagrams
Vehicle: 1999 Chevrolet S10 Pickup 2.2 L4 GAS
Accessing Diagnostic Trouble Codes
Diagnostic trouble codes (DTCs) can only be read by connecting a suitably programmed scan tool to the Data Link Connector (DLC) and following the tool manufacturer instructions.
Diagnostic Trouble Code Interpretation
Refer to Figs. and , for Diagnostic Trouble Code (DTC) interpretation.
Wiring Diagrams
Refer "Wiring Diagrams" in "Vehicle Systems"
Connector Pin ID
On 2000 S & T Series only, ensure correct anti-lock brake system connector pin identifications are used.
[[table data]]Diagnostic Process
- Inspect master cylinder reservoir fluid level and for possible fluid...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1999 Chevrolet S10 Pickup 4.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 1999 Chevrolet S10 Pickup 2.2 L4 GAS
Front
- Raise and support vehicle.
- Mark the front U-joint to the pinion yoke on the front differential.
- Mark the relationship of the rear U-joint to the transfer case drive flange.
- Remove the retaining nuts and bolts from the drive flange.
- Remove the clamps and retaining bolts from the front drive axle pinion flange.
- Remove the front propeller shaft from the vehicle.
- Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange to front axl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1999 Chevrolet S10 Pickup 4.3 V6 GAS
Upon removal of starter, note if any shims are used. If shims are used, they should be installed in their original locations. After installation, if starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.
- Disconnect battery ground cable.
- R...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 1999 Chevrolet S10 Pickup 4.3 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Chevrolet S10 Pickup 2.2 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install.
Upper
- Remove air cleaner...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Chevrolet S10 Pickup 2.2 L4 GAS
- Disconnect battery ground cable.
- Pivot tensioner, using 19mm wrench.
- Remove belt from alt...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
Component location diagrams for most 1999 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
 A/C System Components Diagram for 1999 Chevrolet S10 Pickup 4.3 V6 GASComponents on diagram: |
 Anti-Lock Brake Components Diagram for 1999 Chevrolet S10 Pickup 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Chevrolet S10 Pickup cars and light trucks sold in the U.S.
 1999 Chevrolet S10 Pickup 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 1999 Chevrolet S10 Pickup 4.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
OEM TSB listings for most 1999 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1999 Chevrolet S10 Pickup 2.2 L4 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1999 Chevrolet S10 Pickup 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Chevrolet S10 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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