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1994 Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Chevrolet S10 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet S10 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
Compressor Service -> Harrison HR100T & HR110MD Compressors -> COMPRESSOR CLUTCH SERVICE -> CLUTCH COIL & PULLEY RIM, REPLACE -> CLUTCH PLATE & HUB, REPLACE -> CLUTCH ROTOR & BEARING, REPLACE -> Installation -> POLY GROOVE TYPE -> Removal -> V GROOVE TYPE -> V-GROOVE TYPE
Vehicle: 1994 Chevrolet S10 Pickup 2.2 L4 GAS
CLUTCH PLATE & HUB, REPLACE
Removal
Refer to Fig. when performing compressor service.
- With compressor secured to a suitable holding fixture and clamped in a vise, remove shaft nut using tools Nos. J-33027-A and J-9399 or equivalents, Fig. .
- Using tool No. J-33013-B or equivalent, remove clutch plate and hub assembly and shaft key, Fig. .
Installation
- Install shaft key into hub key groove, allowing key to project 3/16 inch from keyway, Fig. . The key is slightly curved to provide an interference fit in shaft...
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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1994 Chevrolet S10 Pickup 4.3 V6 GAS
Removal
- Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
- Raise and support vehicle, remove front wheels.
- Using a C-clamp, Fig. , push piston back into its bore.
- Remove two mounting bolts and lift caliper away from disc.
Inspection
Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1992-05 S/T Series Blazer, Bravada, Jimmy & Pickup -> Normal Service -> Severe Service
Vehicle: 1994 Chevrolet S10 Pickup 2.2 L4 GAS
Normal Service
R...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1994 Chevrolet S10 Pickup 2.2 L4 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1994 Chevrolet S10 Pickup 4.3 V6 GAS
Upon removal of starter, note if any shims are used. If shims are used, they should be installed in their original locations. After installation, if starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.
- Disconnect battery ground cable.
- Raise and support front of vehicle.
- Raise vehicle half way to gain access to starter motor.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 1994 Chevrolet S10 Pickup 4.3 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Chevrolet S10 Pickup 4.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump inlet.
- Remove radiator outlet hose from coolant pump inlet and from vehicle.
- Reverse pro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Chevrolet S10 Pickup 4.3 V6 GAS
- Remove belt tensioner pulley retaining bolt...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
Component location diagrams for most 1994 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
 I/P Steering Column & Flashers Diagram for 1994 Chevrolet S10 Pickup 2.2 L4 GASComponents on diagram: |
 Engine Electrical Components Diagram for 1994 Chevrolet S10 Pickup 4.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Chevrolet S10 Pickup cars and light trucks sold in the U.S.
 1994 Chevrolet S10 Pickup 4.3 V6 GAS Wiring DiagramComponents on diagram: |
 1994 Chevrolet S10 Pickup 4.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
OEM TSB listings for most 1994 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1994 Chevrolet S10 Pickup 2.2 L4 GAS Auto Systems: |
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Document: Bumps or Rust Colored Spots in Paint Due to Rail or Iron Dust Vehicle: 1994 Chevrolet S10 Pickup 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Chevrolet S10 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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