2002 Chevrolet S10 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


2002 Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet S10 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet S10 Pickup automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Chevrolet S10 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Evaporator Core, Replace -> Astro & Safari -> Aztek & Rendezvous -> Bravada, S & T Series -> C & K Series -> Front -> G Series -> Montana, Silhouette & Venture -> Rear -> Tracker -> Vue
Vehicle: 2002 Chevrolet S10 Pickup 4.3 V6 GAS

Astro & Safari
Front
  • Remove air cleaner.
  • Recover refrigerant as outlined under .
  • Remove coolant recovery reservoir.
  • Disconnect electrical connectors.
  • Remove compressor hose assembly from accumulator.
  • Remove bypass valve bracket from outer case.
  • Remove evaporator tube from accumulator.
  • Remove relay bracket.
  • Remove evaporator tube from evaporator.
  • Remove screws from outer evaporator case, then the outer case from module.
  • Remove screws to split evaporator module in half.
  • Remove inner case...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

Disc Brakes -> Delco Single Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Except S & T -> Front -> Inspection -> Installation -> Rear -> Removal -> S & T
Vehicle: 2002 Chevrolet S10 Pickup 2.2 L4 FLEX

Removal

Front
  • Siphon brake fluid out of master cylinder until fluid level is approximately 1/3 full, this will prevent fluid overflow when caliper piston is pushed back into its bore.
  • Raise and support vehicle, then remove wheels.
  • Push piston back into its bore using suitable C-clamp,. Fig. .
  • Remove brake caliper hose bolt, then two metal gaskets from brake caliper bolt.
  • Remove two caliper mounting bolts and lift caliper off of rotor.
Rear
Except S & T
  • Siphon brake fluid out of master cylinder until fluid level is approximately 1/3 full, this will prevent fluid overflow when caliper pist...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1992-05 S/T Series Blazer, Bravada, Jimmy & Pickup -> Normal Service -> Severe Service
Vehicle: 2002 Chevrolet S10 Pickup 4.3 V6 GAS

Normal Service

R...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Chevrolet S10 Pickup 2.2 L4 FLEX

  • Unlock steering column so that steering linkage is free to move.
  • Raise the vehicle. Support vehicle with suitable safety stands.
  • Remove front tire and wheel assemblies.
  • In order to prevent drive axle from turning, insert a drift through brake caliper and into one of the rotor vanes.
  • Remove axle nut and washer.
  • Remove drift from brake rotor.
  • Remove front brake rotors and support caliper with piece of wire in order to prevent damage to brake hose.
  • Remove brackets from upper control arm holding both ABS wire and brake hose.
  • Remove ABS bracket located on top of upper control arm ball...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

Alternator, Replace
Vehicle: 2002 Chevrolet S10 Pickup 4.3 V6 GAS

  • Disconnect battery ground cable.
  • Remove air inlet duct.
  • Remove heater hose brace bolt from rear of alternator.
  • Disconnect alternator electrical connectors.
  • Remove accessory drive belt.
  • Remove alternator mou...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

General Motors Corp./Saturn Trucks -> StabiliTrak Control System Warning Lamp ->
Vehicle: 2002 Chevrolet S10 Pickup 4.3 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warning...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Chevrolet S10 Pickup 4.3 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition radiator outlet hose clamp at radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump.
  • Remove radiator outlet hose from water pump and from vehicle.
  • Reverse procedure to install.

Upper

  • Drain cooling syst...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet S10 Pickup 4.3 V6 GAS

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

Component location diagrams for most 2002 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.

Connector C-175 Diagram for 2002 Chevrolet S10 Pickup  2.2 L4 FLEXConnector C-175 Diagram for 2002 Chevrolet S10 Pickup 2.2 L4 FLEX

Components on diagram:
  • Automatic Transmission
  • Connector C-175
  • Sunload Sensor, Air Temperature Sensor - Upper Diagram for 2002 Chevrolet S10 Pickup  4.3 V6 GASSunload Sensor, Air Temperature Sensor - Upper Diagram for 2002 Chevrolet S10 Pickup 4.3 V6 GAS

    Components on diagram:
  • Sunload Sensor
  • Air Temperature Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Chevrolet S10 Pickup cars and light trucks sold in the U.S.

    2002 Chevrolet S10 Pickup  2.2 L4 FLEX Wiring Diagram2002 Chevrolet S10 Pickup 2.2 L4 FLEX Wiring Diagram

    Components on diagram:
  • Windshield Wiper Motor
  • Windshield Washer Fluid Pump Motor
  • Multifunction Switch
  • 2002 Chevrolet S10 Pickup  2.2 L4 FLEX Wiring Diagram2002 Chevrolet S10 Pickup 2.2 L4 FLEX Wiring Diagram

    Components on diagram:
  • Backup Lamp Switch
  • Park/Neutral Position Switch
  • Backup Lamp Left
  • Backup Lamp Right
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

    OEM TSB listings for most 2002 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Chevrolet S10 Pickup 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Chevrolet S10 Pickup 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet S10 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet S10 Pickup SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find