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2003 Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Chevrolet S10 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet S10 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
Compressor Service -> Harrison Compressors -> Clutch Rotor & Bearing, Replace -> HD6/HT6/HU6 & V5 Conventional Mount Compressors -> Installation -> Removal -> V5 & V7 Direct Mount Compressors
Vehicle: 2003 Chevrolet S10 Pickup 4.3 V6 GAS
Removal
HD6/HT6/HU6 & V5 Conventional Mount Compressors
- Remove clutch plate and hub as outlined under "Clutch Plate & Hub, Replace."
- Remove rotor and bearing snap ring using suitable snap ring pliers.
- Install puller pilot tool No. J-33023-A, or equivalent, on front head.
- Remove pulley rotor and bearing using compressor pulley puller tool No. J-33020, or equivalent, Fig. .
- Remove bearing using rotor bearing remover tool No. J-9398-A, or equivalent, and suitable drive handle. It is not required to remove staking in front of...
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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
Power Brake Units -> Delco Brake Booster -> Power Brake Unit Replacement -> Aztek & Rendezvous -> C & K Series -> Express & Savana -> Montana, Silhouette, Trans Sport & Venture -> S & T Series -> Vue
Vehicle: 2003 Chevrolet S10 Pickup 2.2 L4 GAS
Aztek & Rendezvous
- Remove coolant reservoir, then relieve fuel system pressure as outlined under. "Precautions."
- Remove cruise control cable from module, then disconnect electrical connector from cruise control module.
- Remove cruise control module from bracket, then the front end sheet metal diagonal brace.
- Remove PCM cover from air cleaner housing, then the PCM and set aside.
- Remove air cleaner intake duct, then bolts from air cleaner assembly and housing.
- Remove fuel lines from pipes and vapor line, then disconnect fluid level sensor switch from brake master cylinder.
- Disc...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2003 Chevrolet S10 Pickup 2.2 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2003 Chevrolet S10 Pickup 2.2 L4 GAS
- Unlock steering column so that steering linkage is free to move.
- Raise the vehicle. Support vehicle with suitable safety stands.
- Remove front tire and wheel assemblies.
- In order to prevent drive axle from turning, insert a drift through brake caliper and into one of the rotor vanes.
- Remove axle nut and washer.
- Remove drift from brake rotor.
- Remove front brake rotors and support caliper with piece of wire in order to prevent damage to brake hose.
- Remove brackets from upper control arm holding both ABS wire and brake hose.
- Remove ABS bracket located on top of upper control arm ball...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 2003 Chevrolet S10 Pickup 2.2 L4 GAS
Upon removal of starter, note if any shims are used. If shims are used, they should be installed in their original locations. After installation, if starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.
- Disconne...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 2003 Chevrolet S10 Pickup 2.2 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Chevrolet S10 Pickup 4.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition radiator outlet hose clamp at radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install.
Upper
- Drain cooling syst...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2003 Chevrolet S10 Pickup 2.2 L4 GAS
- Disconnect battery ground cable.
- Pivot tensioner, using 19mm wrench.
- Remove belt from alt...
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COMPONENT LOCATION DIAGRAMS FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
Component location diagrams for most 2003 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
 Seat Lumbar Motor and Seat Recliner Motor Diagram for 2003 Chevrolet S10 Pickup 4.3 V6 GASComponents on diagram: |
 Rear Roof Diagram for 2003 Chevrolet S10 Pickup 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 2003 Chevrolet S10 Pickup cars and light trucks sold in the U.S.
 2003 Chevrolet S10 Pickup 4.3 V6 GAS Wiring DiagramComponents on diagram: |
 2003 Chevrolet S10 Pickup 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
OEM TSB listings for most 2003 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2003 Chevrolet S10 Pickup 4.3 V6 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2003 Chevrolet S10 Pickup 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 Chevrolet S10 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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