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1991 Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-2002 Chevrolet & GMC S & T Series & Oldsmobile Bravada
Vehicle: 1991 Chevrolet S10 Pickup 2.8 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
ANTI-LOCK BRAKES, GENERAL MOTORS -> Rear Wheel Anti-Lock Brake System -> DIAGNOSIS & TESTING -> DIAGNOSTIC CHARTS -> DIAGNOSTIC CIRCUIT CHECK -> READING TROUBLE CODES -> WIRING DIAGRAMS
Vehicle: 1991 Chevrolet S10 Pickup 2.8 V6 GAS
WIRING DIAGRAMS
Refer to "Wiring Diagrams" in "Vehicle Systems."
READING TROUBLE CODES
Trouble codes are accessed by connecting a jumper wire between terminals A and H of the underdash ALDL connector and observing the flashes of the brake warning lamp. Note the following when performing the Diagnostic Circuit Check to access trouble codes.
- When the terminals are jumped, count the number of short flashes starting from the initial long flash and including the long flash in the count.
- The count sequence will repeat as long as the ALDL connector terminals are jumped with the ignition on.
- ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1985-93 Astro & Safari Van & S/T Series w/2.5L Engine
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS
Front
- Raise and support vehicle.
- Mark the front U-joint to the pinion yoke on the front differential.
- Mark the relationship of the rear U-joint to the transfer case drive flange.
- Remove the retaining nuts and bolts from the drive flange.
- Remove the clamps and retaining bolts from the front drive axle pinion flange.
- Remove the front propeller shaft from the vehicle.
- Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange to front axl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator mounting bolts.
- Remove output terminal nut.
- Disconnect electrical connector.
- Remove alternator from vehicle.
- Reverse procedure to install, noting t...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS
A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.
Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core.
- Remove inlet heater hose from heater core.
- Reposition hose clamp at cylinder head.
- Remove inlet heater hose from cylinder head.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
Component location diagrams for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
Anti-Lock Brake Components Diagram for 1991 Chevrolet S10 Pickup 2.8 V6 GAS Components on diagram: |
Transfer Case Components Diagram for 1991 Chevrolet S10 Pickup 2.5 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S.
1991 Chevrolet S10 Pickup 2.8 V6 GAS Wiring Diagram Components on diagram: |
1991 Chevrolet S10 Pickup 4.3 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
OEM TSB listings for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS Auto Systems: |
Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Chevrolet S10 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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