Auto Parts Search
Chevrolet V3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
| 1991 | 1990 | 1989 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet V3500 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet V3500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+
A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-95 Chevrolet & GMC C & K, G, P & R & V Series
Vehicle: 1990 Chevrolet V3500 Pickup 5.7 V8 GAS
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+.
POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> HYDRO-BOOST II -> BLEEDING BOOSTER -> CLEANING & INSPECTION -> DESCRIPTION -> DISASSEMBLE & ASSEMBLE
Vehicle: 1990 Chevrolet V3500 Pickup 6.2 V8 DIESEL
DESCRIPTION
Hydro-Boost II is an hydraulically operated power brake booster. The hydraulic brake booster consists of an open center spool valve and an hydraulic cylinder combined into a single housing. The power steering pump provides the hydraulic fluid pressure to operate both the power brake booster and the power steering gear.
A dual master cylinder is bolted to the brake booster and is operated by a pushrod projecting from the booster cylinder bore.
The Hydro-Boost II also has an accumulator system which stores sufficient fluid under pressure to provide one power assisted brake...
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet V3500 Pickup cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> C/K, G & R/V Series w/6.2L, 6.5L & 6.6L Diesel Engines
Vehicle: 1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1991 Chevrolet V3500 Pickup 7.4 V8 GAS
Front
Front, All Except NP8 Axle
- Raise and support vehicle.
- Remove front differential carrier shield, if used.
- Reference mark relationship of propeller shaft to front axle and transfer case flange.
- Remove bolts and retainers from front axle.
- Remove bolts and retainers from transfer case.
- Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
- Compress propeller...
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1991 Chevrolet V3500 Pickup 7.4 V8 GAS
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Remove alternator from vehicle.
- Revers...
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet V3500 Pickup cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 1991 Chevrolet V3500 Pickup 5.7 V8 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1990 Chevrolet V3500 Pickup 5.7 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core.
- Remove inlet heater hose from heater core.
- Reposition hose clamp at thermostat housing.
- Remove inlet heater hose from thermostat housing.
- Remove hose from vehicle.
- Reverse proc...
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet V3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet V3500 Pickup 5.7 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR Chevrolet V3500 Pickup AUTOMOBILES
Component location diagrams for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. from 1990+.
 Fuel Module Diagram for 1989 Chevrolet V3500 Pickup 6.2 V8 DIESELComponents on diagram: |
 EGR & Solenoid Diagram for 1989 Chevrolet V3500 Pickup 5.7 V8 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR Chevrolet V3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S.
 1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL Wiring DiagramComponents on diagram: |
 1991 Chevrolet V3500 Pickup 5.7 V8 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR Chevrolet V3500 Pickup AUTOMOBILES
OEM TSB listings for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. from 1985+.
|
Document: INFORMATION ON ELIMINATING NOISE IN AUDIO SYSTEM WHEN USING PORTABLE PLAYBACK DEVICE Vehicle: 1989 Chevrolet V3500 Pickup 5.7 V8 GAS Symptoms: |
|
Document: DOOR/FRONT - WIND NOISE - SERVICE PROC/MATERIALS Vehicle: 1990 Chevrolet V3500 Pickup 5.7 V8 GAS Symptoms: |
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet V3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your Chevrolet V3500 Pickup vehicle.
|
| Access the Complete guide! |
