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Chevrolet V2500 Suburban CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet V2500 Suburban car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet V2500 Suburban automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Chevrolet V2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet V2500 Suburban cars and light trucks from 1990+.
DRUM BRAKES, GENERAL MOTORS -> Drum Brake Service -> Removal -> 1990-91 C & K SERIES w/NON-SERVO BRAKES -> EXCEPT TRACKER & 1990-91 C & K SERIES w/NON-SERVO BRAKES -> TRACKER
Vehicle: 1990 Chevrolet V2500 Suburban 6.2 V8 DIESEL
EXCEPT TRACKER & 1990-91 C & K SERIES w/NON-SERVO BRAKES
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. Refer to individual truck chapter for procedure. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap flange to drum mounting surface with a suitable hammer.
- Using brake spring pliers or equivalent, unhook primary and secondary return springs, Figs. through . Observe location of brake parts being removed to aid during ins...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet V2500 Suburban AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet V2500 Suburban cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> C/K, G & R/V Series w/6.2L, 6.5L & 6.6L Diesel Engines
Vehicle: 1990 Chevrolet V2500 Suburban 6.2 V8 DIESEL
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet V2500 Suburban AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet V2500 Suburban cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Chevrolet V2500 Suburban 6.2 V8 DIESEL
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel dr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet V2500 Suburban AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet V2500 Suburban cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1991 Chevrolet V2500 Suburban 6.2 V8 DIESEL
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet V2500 Suburban AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet V2500 Suburban cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 1991 Chevrolet V2500 Suburban 5.7 V8 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet V2500 Suburban AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet V2500 Suburban cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Chevrolet V2500 Suburban 6.2 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core.
- Remove inlet heater hose from heater core.
- Reposition hose clamp at thermostat housing.
- Remove inlet heater hose from thermostat housing.
- Remove hose from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet V2500 Suburban AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet V2500 Suburban cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1990 Chevrolet V2500 Suburban 7.4 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet V2500 Suburban AUTOMOBILES
Component location diagrams for most Chevrolet V2500 Suburban cars and light trucks sold in the U.S. from 1990+.
 Fuse Panel Location Diagram for 1991 Chevrolet V2500 Suburban 5.7 V8 GASComponents on diagram: |
 PCV System Diagram for 1990 Chevrolet V2500 Suburban 7.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet V2500 Suburban AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet V2500 Suburban cars and light trucks sold in the U.S.
 1990 Chevrolet V2500 Suburban 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 1991 Chevrolet V2500 Suburban 6.2 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet V2500 Suburban AUTOMOBILES
OEM TSB listings for most Chevrolet V2500 Suburban cars and light trucks sold in the U.S. from 1985+.
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Document: SENSOR/OIL PRESSURE - REPLACE - GAGE HIGH/FLUTTERS Vehicle: 1990 Chevrolet V2500 Suburban 5.7 V8 GAS Symptoms: |
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Document: TRANSFER CASE - HIGH SHIFT EFFORT FROM 2H TO 4H Vehicle: 1991 Chevrolet V2500 Suburban 6.2 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet V2500 Suburban AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet V2500 Suburban cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet V2500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet V2500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet V2500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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