1991 Chevrolet R2500 Suburban Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Chevrolet R2500 Suburban

  • 1991 Chevrolet R2500 Suburban 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 Chevrolet R2500 Suburban 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 Chevrolet R2500 Suburban 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet R2500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> IN-VEHICLE SERVICE -> BOOSTER PISTON ROD ADJUSTMENT
Vehicle: 1991 Chevrolet R2500 Suburban 7.4 V8 GAS

BOOSTER PISTON ROD ADJUSTMENT

  • Pump brake pedal several times, then remove master cylinder from brake booster.
  • With gasket installed on master cylinder, install booster piston rod gauge tool No. J34873-A or equivalent on master...

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BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet R2500 Suburban cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, GENERAL MOTORS -> WHEEL CYLINDER OVERHAUL
Vehicle: 1991 Chevrolet R2500 Suburban 5.7 V8 GAS

  • Raise and support vehicle.
  • Remove wheel, drum and brake shoes.
  • Disconnect hydraulic line at wheel cylinder. Do not pull metal line away from cylinder, as this may kink or bend line. Line will separate from cylinder when cylinder is moved away from brake backing plate.
  • Remove wheel cylinder-to-brake plate attaching screws, then the wheel cylinder.
  • Remove boots, pistons, springs and cups from cylinder, Fig. .
  • Clean all parts with brake fluid.
  • Inspect cylinder bore. A scored bore may be honed as long as the diameter is not increased by ...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet R2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet R2500 Suburban cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> Drum Brake Service -> Installation -> 1990-91 C & K SERIES w/NON-SERVO BRAKES -> EXCEPT TRACKER, 1990-91 C & K SERIES w/NON-SERVO BRAKES -> TRACKER
Vehicle: 1991 Chevrolet R2500 Suburban 6.2 V8 DIESEL

EXCEPT TRACKER, 1990-91 C & K SERIES w/NON-SERVO BRAKES

  • Lubricate parking brake lever fulcrum with suitable brake lube, then attach lever to brake shoe. Ensure lever operates smoothly.
  • Connect brake shoes with adjusting screw spring, then position adjusting screw. Ensure adjusting screw star wheel does not contact adjusting screw spring after installation, and also ensure RH thread adjusting screw is installed on left side of vehicle and LH thread adjusting screw is installed on right side of vehicle. When brake shoe installation is completed, ensure star wheel lines up with adjustin...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet R2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet R2500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> IN-VEHICLE SERVICE -> BOOSTER PISTON ROD ADJUSTMENT
Vehicle: 1991 Chevrolet R2500 Suburban 5.7 V8 GAS

BOOSTER PISTON ROD ADJUSTMENT

  • Pump brake pedal several times, then remove master cylinder from brake booster.
  • With gasket installed on master cylinder, install booster piston rod gauge tool No. J34873-A or equivalent on master...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet R2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet R2500 Suburban cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Bendix Single Piston Sliding Caliper -> BRAKE PADS, Replace
Vehicle: 1991 Chevrolet R2500 Suburban 7.4 V8 GAS

The procedures to remove & install the brake pads are outlined under "Caliper Service," "Remova... "

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet R2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet R2500 Suburban cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> Drum Brake Service -> Adjustments -> 1990-91 CHEVROLET & GMC C & K SERIES -> AUTOMATIC APPLY PARKING BRAKES -> CABALLERO & EL CAMINO -> CHEVROLET & GMC FULL SIZE TRUCKS & VANS EXCEPT 1990-91 C & K SERIES -> CHEVROLET ASTRO VAN & GMC SAFARI VAN -> CHEVROLET S/T 10 & GMC S/T 15, OLDSMOBILE BRAVADA -> CONTROL ROD, ADJUST -> Duo-Servo Brakes -> Lever Type -> LUMINA (APV), SILHOUETTE & TRANS SPORT -> MANUAL PARKING BRAKES -> Non-Servo Brakes -> Pedal Type -> Propeller Shaft Type -> SERIES 10-30/1500-3500 -> SERVICE BRAKES -> TRACKER
Vehicle: 1991 Chevrolet R2500 Suburban 7.4 V8 GAS

SERVICE BRAKES

These brakes have self-adjusting shoe mechanisms that assure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the car comes to an uphill stop.

Although the brakes are self-adjusting, an initial adjustment is necessary after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation. Refer to "Installation" for this procedure.

Frequent usage of an automatic transmission forward range to h...

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