1991 Chevrolet V1500 Suburban Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Chevrolet V1500 Suburban

  • 1991 Chevrolet V1500 Suburban 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:C
  • 1991 Chevrolet V1500 Suburban 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V1500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V1500 Suburban cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Bendix Single Piston Sliding Caliper -> DESCRIPTION
Vehicle: 1991 Chevrolet V1500 Suburban 5.7 V8 GAS

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and 4 wheel disc brakes. On 4 wheel disc brakes, the front and rear systems are identical.

T...

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BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V1500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V1500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> POWER BRAKE UNIT, Replace
Vehicle: 1991 Chevrolet V1500 Suburban 5.7 V8 GAS

Refer to Fig. , when replacing power brake unit.

  • Disconnect battery ground cable.
  • Remove master cylinder as follows:
    • Remove air cleaner assembly, then the reservoir lead wire and pressure limit valve wire at electrical connectors.
    • Remove fluid from reservoir using a syringe.
    • Disconnect and plug three brake fluid lines from master cylinder assembly.
    • Remove heat protector bolt from master cylinder bracket.
    • Remove two master cylinder ...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V1500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V1500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V1500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Delco-Moraine Brake Boosters -> TANDEM DIAPHRAGM TYPE -> Assemble -> BOOSTER SERVICE -> DESCRIPTION -> Disassemble
Vehicle: 1991 Chevrolet V1500 Suburban 6.2 V8 DIESEL

DESCRIPTION

These units, Figs. and , have a vacuum power chamber that consists of a front and rear shell, a housing divider, front and rear diaphragm and plate assemblies, an hydraulic pushrod and a diaphragm return spring.

The unit operates in much the same manner as the Single Diaphragm unit described above. The diaphragm and plate assemblies use the pressure differential created by engine intake manifold vacuum and atmospheric pressure to assist the hydraulic pushrod.

BOOSTER SERVICE

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal Fig. ...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V1500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V1500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V1500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> HYDRO-BOOST II -> BLEEDING BOOSTER -> CLEANING & INSPECTION -> DESCRIPTION -> DISASSEMBLE & ASSEMBLE
Vehicle: 1991 Chevrolet V1500 Suburban 5.7 V8 GAS

DESCRIPTION

Hydro-Boost II is an hydraulically operated power brake booster. The hydraulic brake booster consists of an open center spool valve and an hydraulic cylinder combined into a single housing. The power steering pump provides the hydraulic fluid pressure to operate both the power brake booster and the power steering gear.

A dual master cylinder is bolted to the brake booster and is operated by a pushrod projecting from the booster cylinder bore.

The Hydro-Boost II also has an accumulator system which stores sufficient fluid under pressure to provide one power assisted brake...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V1500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V1500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V1500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> IN-VEHICLE SERVICE -> BOOSTER PISTON ROD ADJUSTMENT
Vehicle: 1991 Chevrolet V1500 Suburban 5.7 V8 GAS

BOOSTER PISTON ROD ADJUSTMENT

  • Pump brake pedal several times, then remove master cylinder from brake booster.
  • With gasket installed on master cylinder, install booster piston rod gauge tool No. J34873-A or equivalent on master...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V1500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V1500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V1500 Suburban cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston Caliper -> CALIPER SERVICE -> ASSEMBLE -> DISASSEMBLE -> INSTALLATION -> REMOVAL
Vehicle: 1991 Chevrolet V1500 Suburban 5.7 V8 GAS

REMOVAL

  • Siphon enough brake fluid out of the master cylinder to bring fluid level to1-3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
  • Raise and support vehicle, remove front wheels.
  • Using a C-clamp, as illustrated in Fig. , push piston back into its bore.
  • Remove two mounting bolts and lift caliper away from disc.

DISASSEMBLE

  • Disconnect hose from the caliper being careful not to lose copper washers.
  • Remove caliper as outlined above.
  • Drain brake fluid from caliper.
  • Pad caliper interior with clean shop towels and apply compressed air to remove piston, Fi...

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