1991 Chevrolet V3500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Chevrolet V3500 Pickup

  • 1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 Chevrolet V3500 Pickup 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 Chevrolet V3500 Pickup 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V3500 Pickup cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> Drum Brake Service -> Removal -> 1990-91 C & K SERIES w/NON-SERVO BRAKES -> EXCEPT TRACKER & 1990-91 C & K SERIES w/NON-SERVO BRAKES -> TRACKER
Vehicle: 1991 Chevrolet V3500 Pickup 5.7 V8 GAS

EXCEPT TRACKER & 1990-91 C & K SERIES w/NON-SERVO BRAKES

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. Refer to individual truck chapter for procedure. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap flange to drum mounting surface with a suitable hammer.
  • Using brake spring pliers or equivalent, unhook primary and secondary return springs, Figs. through . Observe location of brake parts being removed to aid during ins...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V3500 Pickup cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Bendix Single Piston Sliding Caliper -> BRAKE PADS, Replace
Vehicle: 1991 Chevrolet V3500 Pickup 5.7 V8 GAS

The procedures to remove & install the brake pads are outlined under "Caliper Service," "Remova... "

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V3500 Pickup cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston Caliper -> DESCRIPTION
Vehicle: 1991 Chevrolet V3500 Pickup 5.7 V8 GAS

The caliper assembly, Fig. , slides on its mounting surfaces. Upon brake application, hydraulic pressure against the piston forces the inboard pad against the inboar...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V3500 Pickup cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1991 Chevrolet V3500 Pickup 5.7 V8 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent e...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V3500 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Rear Wheel Anti-Lock Brake System -> DESCRIPTION
Vehicle: 1991 Chevrolet V3500 Pickup 5.7 V8 GAS

The Rear Wheel Anti-Lock (RWAL) system, Fig. , reduces the occurrence of rear wheel lockup during severe braking by regulating rear hydraulic line pressure. Pressure applied to the rear wheel brakes is regulated by a control valve assembly located under the master cylinder. The control valve consists of a dump valve which releases hydraulic pressure into an accumulator, and an isolation valve which holds rear brake pressure. Operation of the dump valve and isolation valve is controlled by an Electronic Control Unit (ECU) which is mounted next to the master cylinder.

The ECU receives ...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V3500 Pickup cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> General Information -> GENERAL INSPECTION -> ADJUSTER MECHANISM -> BACKING PLATE -> BRAKE DRUMS -> BRAKE LININGS & SPRINGS -> PARKING BRAKE CABLE
Vehicle: 1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL

BRAKE DRUMS

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Gr...

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